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IAC Assessment: GT0594
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IAC Assessment: GT0594
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IAC Center Georgia Institute of Technology
Assessment Year 1996
Principal Product Carpet Yarn
NAICS n/a
SIC 2261 - Finishing Plants, Cotton
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 100,000
Annual Production 50,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $693,607 27,415,299 kWh $0.03
Electricity Demand $490,398 45,591 kW-months/year $10.76
Electricity Fees $137,361 - $ -
Natural Gas $212,869 58,745 MMBtu $3.62
TOTAL ENERGY COSTS $1,535,485
RECOMMENDED SAVINGS* $135,247 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $127,807
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,591
Cost:
$9,855
$864 34,291 $635 54 $92 - - - - - - - $864
34,291
kWh
$635
54
kW-months/year
$92
-
$
-
-
MMBtu
-
-
lb
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,700
Cost:
$1,263
$964 38,101 $686 58 $50 - - - - - - - $964
38,101
kWh
$686
58
kW-months/year
$50
-
$
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$13,380
Cost:
-
$7,587 299,824 $5,034 428 $759 - - - - - - - $7,587
299,824
kWh
$5,034
428
kW-months/year
$759
-
$
-
-
MMBtu
-
-
lb
-
-
$
04: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$5,740
Cost:
$15,240
- - - - - - $5,740 1,586 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,740
1,586
MMBtu
-
-
lb
-
-
$
05: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$112,836
Cost:
$405,000
$40,986 1,619,871 $63,450 5,400 - - - - $1,200 45 $7,200 - $40,986
1,619,871
kWh
$63,450
5,400
kW-months/year
-
-
$
-
-
MMBtu
$1,200
45
lb
$7,200
-
$
TOTAL RECOMMENDED Savings:
$135,247
Cost:
$431,358
$50,401 1,992,087 $69,805 5,940 $901 - $5,740 1,586 $1,200 45 $7,200 - $50,401
1,992,087
kWh
$69,805
5,940
kW-months/year
$901
-
$
$5,740
1,586
MMBtu
$1,200
45
lb
$7,200
-
$
TOTAL IMPLEMENTED Savings:
$127,807
Cost:
$414,855
$49,437 1,953,986 $69,119 5,882 $851 - - - $1,200 45 $7,200 - $49,437
1,953,986
kWh
$69,119
5,882
kW-months/year
$851
-
$
-
-
MMBtu
$1,200
45
lb
$7,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (haz) Personnel Changes