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IAC Assessment: GT0606
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IAC Assessment: GT0606
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IAC Center Georgia Institute of Technology
Assessment Year 1996
Principal Product Fertilizer
NAICS n/a
SIC 2873 - Nitrogenous Fertilizers
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 150,000
Annual Production 150,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $232,566 4,560,082 kWh $0.05
Electricity Demand $34,174 9,113 kW-months/year $3.75
Electricity Fees $11,070 - $ -
Natural Gas $226,031 41,022 MMBtu $5.51
TOTAL ENERGY COSTS $729,872
RECOMMENDED SAVINGS* $153,059 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,589
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$10,090
Cost:
-
- - $1,204 321 $8,886 - - - - - - - - - -
-
kWh
$1,204
321
kW-months/year
$8,886
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$88,813
Cost:
$83,600
- - - - - - - - - - $(-800) - $89,613 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$(-800)
-
$
$89,613
-
$
03: 2.2521 ISOLATE STEAM LINES TO AVOID HEATING AIR CONDITIONED AREAS Savings:
$9,060
Cost:
$1,000
- - - - - - $9,060 1,647 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,060
1,647
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$32,500
Cost:
$40,000
- - - - - - $32,500 10,161 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$32,500
10,161
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,035
Cost:
$450
- - - - - - $1,035 323 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,035
323
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.2514 COVER OPEN TANKS Savings:
$7,420
Cost:
$10,000
- - - - - - $7,420 2,318 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,420
2,318
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$1,067
Cost:
$350
$887 17,292 $180 48 - - - - - - - - - - $887
17,292
kWh
$180
48
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
08: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$3,074
Cost:
$10,500
$2,271 44,549 $225 60 - - - - $28 55 - - $550 - $2,271
44,549
kWh
$225
60
kW-months/year
-
-
$
-
-
MMBtu
$28
55
gal
-
-
$
$550
-
$
TOTAL RECOMMENDED Savings:
$153,059
Cost:
$145,900
$3,158 61,841 $1,609 429 $8,886 - $50,015 14,449 $28 55 $(-800) - $90,163 - $3,158
61,841
kWh
$1,609
429
kW-months/year
$8,886
-
$
$50,015
14,449
MMBtu
$28
55
gal
$(-800)
-
$
$90,163
-
$
TOTAL IMPLEMENTED Savings:
$20,589
Cost:
$21,950
$2,271 44,549 $225 60 - - $17,515 4,288 $28 55 - - $550 - $2,271
44,549
kWh
$225
60
kW-months/year
-
-
$
$17,515
4,288
MMBtu
$28
55
gal
-
-
$
$550
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost