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IAC Assessment: GT0609
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IAC Assessment: GT0609
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IAC Center Georgia Institute of Technology
Assessment Year 1997
Principal Product Surfactants
NAICS n/a
SIC 2843 - Surface Active Agents
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 180,000
Annual Production 100,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $218,603 7,400,352 kWh $0.03
Electricity Demand $112,990 11,794 kW-months/year $9.58
Electricity Fees $37,377 - $ -
Natural Gas $396,631 118,820 MMBtu $3.34
Fuel Oil #2 $12,884 2,843 MMBtu $4.53
TOTAL ENERGY COSTS $823,485
RECOMMENDED SAVINGS* $303,909 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,105
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ %
01: 2.8112 COMBINE UTILITY METERS Savings:
$78,900
Cost:
-
- - - - $78,900 - - - - - - - -
-
kWh
-
-
kW-months/year
$78,900
-
$
-
-
MMBtu
-
-
Tgal
-
-
%
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$22,270
Cost:
$19,740
- - - - - - $22,270 6,668 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$22,270
6,668
MMBtu
-
-
Tgal
-
-
%
03: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$3,060
Cost:
-
- - - - - - $3,060 917 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,060
917
MMBtu
-
-
Tgal
-
-
%
04: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$181,260
Cost:
$181,000
- - - - - - $6,260 1,874 - - $175,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$6,260
1,874
MMBtu
-
-
Tgal
$175,000
-
%
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$9,314
Cost:
$12,000
- - - - - - $7,425 2,223 $1,889 1,453,000 - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,425
2,223
MMBtu
$1,889
1,453,000
Tgal
-
-
%
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,245
Cost:
$4,110
$2,142 72,392 $1,103 115 - - - - - - - - $2,142
72,392
kWh
$1,103
115
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
%
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,860
Cost:
$11,000
$4,216 142,732 $1,218 127 $426 - - - - - - - $4,216
142,732
kWh
$1,218
127
kW-months/year
$426
-
$
-
-
MMBtu
-
-
Tgal
-
-
%
TOTAL RECOMMENDED Savings:
$303,909
Cost:
$227,850
$6,358 215,124 $2,321 242 $79,326 - $39,015 11,682 $1,889 1,453,000 $175,000 - $6,358
215,124
kWh
$2,321
242
kW-months/year
$79,326
-
$
$39,015
11,682
MMBtu
$1,889
1,453,000
Tgal
$175,000
-
%
TOTAL IMPLEMENTED Savings:
$9,105
Cost:
$15,110
$6,358 215,124 $2,321 242 $426 - - - - - - - $6,358
215,124
kWh
$2,321
242
kW-months/year
$426
-
$
-
-
MMBtu
-
-
Tgal
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Increase in Production