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IAC Assessment: GT0611
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IAC Assessment: GT0611
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IAC Center Georgia Institute of Technology
Assessment Year 1997
Principal Product Concrete Artifacts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 135
Plant Area (Sq.Ft.) 58,000
Annual Production 7,000,000 Units
Production Hrs. Annual 3,650
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $10,883 425,264 kWh $0.03
Electricity Demand $28,753 1,497 kW-months/year $19.21
Electricity Fees $1,585 - $ -
Natural Gas $46,403 7,331 MMBtu $6.33
TOTAL ENERGY COSTS $90,837
RECOMMENDED SAVINGS* $36,829 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,110
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb $ $ $ $ $ $
01: 2.7314 REDUCE VENTILATION AIR Savings:
$6,440
Cost:
$7,500
- - - - - - $6,440 1,017 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,440
1,017
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7314 REDUCE VENTILATION AIR Savings:
$1,430
Cost:
$3,000
- - - - - - $1,430 226 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,430
226
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7314 REDUCE VENTILATION AIR Savings:
$2,710
Cost:
$1,500
- - - - - - $2,710 428 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,710
428
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,050
Cost:
$14,205
$1,653 64,478 $3,265 170 $132 - - - - - - - - - - - - - $1,653
64,478
kWh
$3,265
170
kW-months/year
$132
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$790
Cost:
$250
$196 7,620 $576 30 $18 - - - - - - - - - - - - - $196
7,620
kWh
$576
30
kW-months/year
$18
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 3.8314 PURCHASE HIGH MATERIALS IN RETURNABLE BULK CONTAINERS Savings:
$6,239
Cost:
$22,000
- - - - - - - - - - $63 4,700 - - - - $6,176 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$63
4,700
lb
-
-
$
-
-
$
$6,176
-
$
07: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$3,000
Cost:
-
- - - - - - - - - - - - - - $3,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$3,000
-
$
-
-
$
08: 4.213 PURCHASE MATERIAL FROM SUPPLIER IN CUSTOMIZED PACKAGING Savings:
$10,300
Cost:
$3,750
- - - - - - - - - - - - $10,300 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
$10,300
-
$
-
-
$
-
-
$
09: 3.4155 METER WASTE WATER Savings:
$870
Cost:
$500
- - - - - - - - $870 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$870
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$36,829
Cost:
$52,705
$1,849 72,098 $3,841 200 $150 - $10,580 1,671 $870 - $63 4,700 $10,300 - $3,000 - $6,176 - $1,849
72,098
kWh
$3,841
200
kW-months/year
$150
-
$
$10,580
1,671
MMBtu
$870
-
Tgal
$63
4,700
lb
$10,300
-
$
$3,000
-
$
$6,176
-
$
TOTAL IMPLEMENTED Savings:
$21,110
Cost:
$13,500
$196 7,620 $576 30 $18 - $9,150 1,445 $870 - - - $10,300 - - - - - $196
7,620
kWh
$576
30
kW-months/year
$18
-
$
$9,150
1,445
MMBtu
$870
-
Tgal
-
-
lb
$10,300
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material