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IAC Assessment: GT0612
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IAC Assessment: GT0612
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IAC Center Georgia Institute of Technology
Assessment Year 1997
Principal Product Carpet Yarn
NAICS n/a
SIC 2273 - Carpets And Rugs
Sales $100,000,000-$500,000,000
# of Employees 498
Plant Area (Sq.Ft.) 100,000
Annual Production 110,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $943,541 38,046,015 kWh $0.02
Electricity Demand $178,770 59,590 kW-months/year $3.00
Electricity Fees $38,094 - $ -
Coal $202,976 112,541 MMBtu $1.80
TOTAL ENERGY COSTS $1,363,381
RECOMMENDED SAVINGS* $305,006 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,022
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,557
Cost:
$58,792
$15,278 616,061 $3,348 1,116 $931 - - - - - - - $15,278
616,061
kWh
$3,348
1,116
kW-months/year
$931
-
$
-
-
$
-
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,332
Cost:
$900
$5,130 206,917 $900 300 $302 - - - - - - - $5,130
206,917
kWh
$900
300
kW-months/year
$302
-
$
-
-
$
-
-
$
-
-
%
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$11,254
Cost:
$11,670
$9,138 368,406 $1,580 527 $536 - - - - - - - $9,138
368,406
kWh
$1,580
527
kW-months/year
$536
-
$
-
-
$
-
-
$
-
-
%
04: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$244,164
Cost:
$4,200
$6,244 251,759 - - - - $(-15,500) - $2,250 - $251,170 - $6,244
251,759
kWh
-
-
kW-months/year
-
-
$
$(-15,500)
-
$
$2,250
-
$
$251,170
-
%
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$22,009
Cost:
$56,000
$17,865 720,399 $3,096 1,032 $1,048 - - - - - - - $17,865
720,399
kWh
$3,096
1,032
kW-months/year
$1,048
-
$
-
-
$
-
-
$
-
-
%
06: 3.7312 IMPLEMENT A REGULAR MAINTENANCE PROGRAM TO REDUCE EMISSIONS FROM LEAKY VALVES AND PIPE FITTINGS Savings:
$1,690
Cost:
$6,500
- - - - - - - - $1,690 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$1,690
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$305,006
Cost:
$138,062
$53,655 2,163,542 $8,924 2,975 $2,817 - $(-15,500) - $3,940 - $251,170 - $53,655
2,163,542
kWh
$8,924
2,975
kW-months/year
$2,817
-
$
$(-15,500)
-
$
$3,940
-
$
$251,170
-
%
TOTAL IMPLEMENTED Savings:
$8,022
Cost:
$7,400
$5,130 206,917 $900 300 $302 - - - $1,690 - - - $5,130
206,917
kWh
$900
300
kW-months/year
$302
-
$
-
-
$
$1,690
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Increase in Production