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IAC Assessment: GT0615
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IAC Assessment: GT0615
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IAC Center Georgia Institute of Technology
Assessment Year 1997
Principal Product Rugs
NAICS n/a
SIC 2147 -
Sales $50,000,000-$100,000,000
# of Employees 500
Plant Area (Sq.Ft.) 410,000
Annual Production 14,600,000 Pieces
Production Hrs. Annual 7,200
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $262,735 8,628,371 kWh $0.03
Electricity Demand $163,145 17,887 kW-months/year $9.12
Electricity Fees $17,034 - $ -
Natural Gas $705,955 196,281 MMBtu $3.60
LPG $39,174 5,771 MMBtu $6.79
Fuel Oil #6 $31,311 9,031 MMBtu $3.47
TOTAL ENERGY COSTS $1,390,481
RECOMMENDED SAVINGS* $421,577 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $123,367
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Water Consumption Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ Tgal $ $
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$42,000
Cost:
$64,500
- - - - - - $42,000 11,670 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$42,000
11,670
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$11,020
Cost:
$24,000
- - - - - - $11,020 3,061 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,020
3,061
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$11,000
Cost:
$30,000
- - - - - - $11,000 3,057 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,000
3,057
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
04: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$278,260
Cost:
-
- - - - - - $6,260 1,874 - - - - - - - - $272,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$6,260
1,874
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
$272,000
-
$
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$70,347
Cost:
$112,950
- - - - - - $55,190 15,330 $9,154 7,758,000 - - $650 - $5,353 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$55,190
15,330
MMBtu
$9,154
7,758,000
Tgal
-
-
$
$650
-
$
$5,353
-
Tgal
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,355
Cost:
$4,400
$3,409 111,958 $1,738 192 $208 - - - - - - - - - - - - - $3,409
111,958
kWh
$1,738
192
kW-months/year
$208
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
07: 3.4155 METER WASTE WATER Savings:
$890
Cost:
$1,800
- - - - - - - - - - $890 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$890
-
$
-
-
$
-
-
Tgal
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,705
Cost:
$3,890
$998 32,532 $1,707 204 - - - - - - - - - - - - - - $998
32,532
kWh
$1,707
204
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$421,577
Cost:
$241,540
$4,407 144,490 $3,445 396 $208 - $125,470 34,992 $9,154 7,758,000 $890 - $650 - $5,353 - $272,000 - $4,407
144,490
kWh
$3,445
396
kW-months/year
$208
-
$
$125,470
34,992
MMBtu
$9,154
7,758,000
Tgal
$890
-
$
$650
-
$
$5,353
-
Tgal
$272,000
-
$
TOTAL IMPLEMENTED Savings:
$123,367
Cost:
$201,450
- - - - - - $108,210 30,061 $9,154 7,758,000 - - $650 - $5,353 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$108,210
30,061
MMBtu
$9,154
7,758,000
Tgal
-
-
$
$650
-
$
$5,353
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Water Consumption Primary Product