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IAC Assessment: GT0624
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IAC Assessment: GT0624
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IAC Center Georgia Institute of Technology
Assessment Year 1997
Principal Product Chemical Adsorbent
NAICS n/a
SIC 3564 - Blowers And Fans
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 44,000
Annual Production 3,300,000 Pounds
Production Hrs. Annual 2,300
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $19,073 756,741 kWh $0.03
Electricity Demand $34,753 2,320 kW-months/year $14.98
Electricity Fees $5,349 - $ -
Natural Gas $30,071 5,281 MMBtu $5.69
TOTAL ENERGY COSTS $89,246
RECOMMENDED SAVINGS* $35,485 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,895
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$2,995
Cost:
$4,380
$807 31,946 $1,952 136 $236 - - - - - - - $807
31,946
kWh
$1,952
136
kW-months/year
$236
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,420
Cost:
$900
- - - - - - $1,420 250 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,420
250
MMBtu
-
-
$
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,480
Cost:
$150
- - - - - - $1,480 260 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,480
260
MMBtu
-
-
$
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,470
Cost:
-
$228 9,086 $2,127 142 $115 - - - - - - - $228
9,086
kWh
$2,127
142
kW-months/year
$115
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$80
Cost:
$250
$19 879 $60 4 $1 - - - - - - - $19
879
kWh
$60
4
kW-months/year
$1
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$6,540
Cost:
-
- - - - - - - - - - $6,540 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$6,540
-
$
07: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$1,600
Cost:
$1,320
- - - - - - - - - - $1,600 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$1,600
-
$
08: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$18,900
Cost:
$4,000
- - - - - - - - $13,500 - $5,400 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$13,500
-
$
$5,400
-
$
TOTAL RECOMMENDED Savings:
$35,485
Cost:
$11,000
$1,054 41,911 $4,139 282 $352 - $2,900 510 $13,500 - $13,540 - $1,054
41,911
kWh
$4,139
282
kW-months/year
$352
-
$
$2,900
510
MMBtu
$13,500
-
$
$13,540
-
$
TOTAL IMPLEMENTED Savings:
$5,895
Cost:
$5,430
$807 31,946 $1,952 136 $236 - $2,900 510 - - - - $807
31,946
kWh
$1,952
136
kW-months/year
$236
-
$
$2,900
510
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Ancillary Material Cost