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IAC Assessment: GT0625
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IAC Assessment: GT0625
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IAC Center Georgia Institute of Technology
Assessment Year 1997
Principal Product Rotor Disks
NAICS n/a
SIC 3724 - Aircraft Engines And Engine Parts
Sales $50,000,000-$100,000,000
# of Employees 800
Plant Area (Sq.Ft.) 700,000
Annual Production 12,500 Pieces
Production Hrs. Annual 8,760
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $617,976 27,223,623 kWh $0.02
Electricity Demand $542,415 38,660 kW-months/year $14.03
Electricity Fees $69,623 - $ -
Natural Gas $19,344 5,683 MMBtu $3.40
TOTAL ENERGY COSTS $1,304,558
RECOMMENDED SAVINGS* $869,517 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $767,537
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $ $ $
01: 3.4155 METER WASTE WATER Savings:
$20,840
Cost:
-
- - - - - - - - - - $20,840 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$20,840
-
$
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$46,500
Cost:
$137,700
$24,359 1,084,408 $19,920 1,420 $2,221 - - - - - - - - - - - $24,359
1,084,408
kWh
$19,920
1,420
kW-months/year
$2,221
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,080
Cost:
$400
$1,962 82,356 - - $118 - - - - - - - - - - - $1,962
82,356
kWh
-
-
kW-months/year
$118
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
04: 3.5111 FILTER AND REUSE HYDRAULIC OIL Savings:
$19,800
Cost:
$7,150
- - - - - - - - $1,650 1,815 - - $18,150 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,650
1,815
gal
-
-
$
$18,150
-
$
-
-
$
05: 2.7314 REDUCE VENTILATION AIR Savings:
$8,640
Cost:
$20,000
$800 33,411 - - - - $7,840 2,070 - - - - - - - - $800
33,411
kWh
-
-
kW-months/year
-
-
$
$7,840
2,070
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,957
Cost:
$5,695
$1,846 77,667 - - $111 - - - - - - - - - - - $1,846
77,667
kWh
-
-
kW-months/year
$111
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
07: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$26,000
Cost:
$1,780
- - - - - - - - $26,000 36,300 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$26,000
36,300
gal
-
-
$
-
-
$
-
-
$
08: 4.653 MAINTAIN/ENLARGE A STOCK OF SPARE PARTS Savings:
$743,700
Cost:
-
- - - - - - - - - - - - - - $743,700 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$743,700
-
$
TOTAL RECOMMENDED Savings:
$869,517
Cost:
$172,725
$28,967 1,277,842 $19,920 1,420 $2,450 - $7,840 2,070 $27,650 38,115 $20,840 - $18,150 - $743,700 - $28,967
1,277,842
kWh
$19,920
1,420
kW-months/year
$2,450
-
$
$7,840
2,070
MMBtu
$27,650
38,115
gal
$20,840
-
$
$18,150
-
$
$743,700
-
$
TOTAL IMPLEMENTED Savings:
$767,537
Cost:
$13,245
$3,808 160,023 - - $229 - - - $1,650 1,815 - - $18,150 - $743,700 - $3,808
160,023
kWh
-
-
kW-months/year
$229
-
$
-
-
MMBtu
$1,650
1,815
gal
-
-
$
$18,150
-
$
$743,700
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Primary Product