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IAC Assessment: GT0628
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DOE MESC
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IAC Assessment: GT0628
IAC Center Georgia Institute of Technology
Assessment Year 1997
Principal Product Copper-Clad Laminates
NAICS n/a
SIC 3083 - Laminated Plastics Plate & Sheet
Sales $100,000,000-$500,000,000
# of Employees 475
Plant Area (Sq.Ft.) 243,000
Annual Production 72,500 Thousand Feet
Production Hrs. Annual 8,400
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $594,010 25,830,598 kWh $0.02
Electricity Demand $367,000 40,330 kW-months/year $9.10
Electricity Fees $19,175 - $ -
Natural Gas $1,616,015 468,867 MMBtu $3.45
LPG $48,660 6,808 MMBtu $7.15
Fuel Oil #2 $128,548 13,157 MMBtu $9.77
TOTAL ENERGY COSTS $2,817,775
RECOMMENDED SAVINGS* $351,856 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ Tgal
01: 2.3112 STORE HEATED/ COOLED WATER FOR USE DURING PEAK DEMAND PERIODS Savings:
$86,500
Cost:
$120,000
- - $51,200 5,628 $35,300 - - - - - - - - - - - -
-
kWh
$51,200
5,628
kW-months/year
$35,300
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
02: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$186,200
Cost:
$245,000
$193,330 5,019,050 $35,670 3,346 - - $(-12,800) (-3,715) - - $(-30,000) - - - - - $193,330
5,019,050
kWh
$35,670
3,346
kW-months/year
-
-
$
$(-12,800)
(-3,715)
MMBtu
-
-
Tgal
$(-30,000)
-
$
-
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,903
Cost:
$37,960
$7,852 341,442 $4,051 444 - - - - - - - - - - - - $7,852
341,442
kWh
$4,051
444
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,263
Cost:
$5,550
$540 19,050 - - - - $3,723 1,079 - - - - - - - - $540
19,050
kWh
-
-
kW-months/year
-
-
$
$3,723
1,079
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
05: 3.4151 MINIMIZE WATER USAGE Savings:
$2,924
Cost:
-
- - - - - - $2,203 639 $452 201,000 - - - - $269 - -
-
kWh
-
-
kW-months/year
-
-
$
$2,203
639
MMBtu
$452
201,000
Tgal
-
-
$
-
-
$
$269
-
Tgal
06: 3.4141 REPLACE THE CHLORINATION STAGE WITH AN OXYGEN OR OZONE STAGE Savings:
$23,066
Cost:
$72,100
$6,609 133,060 - - - - - - $4,592 2,041,000 - - $9,130 - $2,735 - $6,609
133,060
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$4,592
2,041,000
Tgal
-
-
$
$9,130
-
$
$2,735
-
Tgal
07: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$37,000
Cost:
-
- - - - - - - - - - - - $37,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
$37,000
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$351,856
Cost:
$480,610
$208,331 5,512,602 $90,921 9,418 $35,300 - $(-6,874) (-1,997) $5,044 2,242,000 $(-30,000) - $46,130 - $3,004 - $208,331
5,512,602
kWh
$90,921
9,418
kW-months/year
$35,300
-
$
$(-6,874)
(-1,997)
MMBtu
$5,044
2,242,000
Tgal
$(-30,000)
-
$
$46,130
-
$
$3,004
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption