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IAC Assessment: GT0630
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IAC Assessment: GT0630
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IAC Center Georgia Institute of Technology
Assessment Year 1997
Principal Product Footwear
NAICS n/a
SIC 3149 - Footwear, Except Rubber, Nec
Sales $10,000,000-$50,000,000
# of Employees 185
Plant Area (Sq.Ft.) 64,225
Annual Production 612,000 Pieces
Production Hrs. Annual 3,920
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $80,887 2,696,366 kWh $0.03
Electricity Demand $126,208 11,309 kW-months/year $11.16
Electricity Fees $14,357 - $ -
LPG $23,014 2,821 MMBtu $8.16
TOTAL ENERGY COSTS $246,099
RECOMMENDED SAVINGS* $49,063 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,543
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,900
Cost:
$20,800
$2,847 94,959 $3,669 328 $384 - - - - - - - $2,847
94,959
kWh
$3,669
328
kW-months/year
$384
-
$
-
-
lb
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,370
Cost:
$500
$1,989 66,237 $2,143 192 $238 - - - - - - - $1,989
66,237
kWh
$2,143
192
kW-months/year
$238
-
$
-
-
lb
-
-
$
-
-
$
03: 2.7122 DISCONNECT BALLASTS Savings:
$153
Cost:
$280
$50 1,758 $94 8 $9 - - - - - - - $50
1,758
kWh
$94
8
kW-months/year
$9
-
$
-
-
lb
-
-
$
-
-
$
04: 2.8112 COMBINE UTILITY METERS Savings:
$2,920
Cost:
-
- - - - - - - - - - $2,920 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
$2,920
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,200
Cost:
$3,900
- - $5,848 524 $352 - - - - - - - -
-
kWh
$5,848
524
kW-months/year
$352
-
$
-
-
lb
-
-
$
-
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$7,540
Cost:
$6,700
- - - - - - $7,540 264,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,540
264,000
lb
-
-
$
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,580
Cost:
-
$1,734 54,807 $710 64 $136 - - - - - - - $1,734
54,807
kWh
$710
64
kW-months/year
$136
-
$
-
-
lb
-
-
$
-
-
$
08: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$800
Cost:
-
- - - - - - $800 62,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$800
62,000
lb
-
-
$
-
-
$
09: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$17,600
Cost:
$26,600
- - - - - - - - $17,600 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$17,600
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$49,063
Cost:
$58,780
$6,620 217,761 $12,464 1,116 $1,119 - $8,340 326,000 $17,600 - $2,920 - $6,620
217,761
kWh
$12,464
1,116
kW-months/year
$1,119
-
$
$8,340
326,000
lb
$17,600
-
$
$2,920
-
$
TOTAL IMPLEMENTED Savings:
$21,543
Cost:
$28,280
$6,620 217,761 $6,616 592 $767 - $7,540 264,000 - - - - $6,620
217,761
kWh
$6,616
592
kW-months/year
$767
-
$
$7,540
264,000
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes