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IAC Assessment: GT0640
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IAC Assessment: GT0640
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IAC Center Georgia Institute of Technology
Assessment Year 1998
Principal Product Ice Cream
NAICS n/a
SIC 2024 - Ice Cream And Frozen Desserts
Sales $10,000,000-$50,000,000
# of Employees 113
Plant Area (Sq.Ft.) 160,000
Annual Production 7,500 Thousand Gallons
Production Hrs. Annual 2,625
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $348,371 9,072,099 kWh $0.04
Electricity Demand $121,527 34,722 kW-months/year $3.50
Electricity Fees $27,760 - $ -
Natural Gas $72,810 22,690 MMBtu $3.21
TOTAL ENERGY COSTS $581,080
RECOMMENDED SAVINGS* $111,934 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $60,671
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$28,530
Cost:
$45,720
- - $28,530 8,150 - - - - - - - - - - - - -
-
kWh
$28,530
8,150
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
02: 2.8112 COMBINE UTILITY METERS Savings:
$5,560
Cost:
-
- - - - - - - - - - $5,560 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$5,560
-
$
-
-
Tgal
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$9,249
Cost:
-
- - $6,624 69 - - - - $2,625 - - - - - - - -
-
kWh
$6,624
69
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,625
-
$
-
-
$
-
-
Tgal
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$7,000
Cost:
$5,000
$7,000 279,894 - - - - - - - - - - - - - - $7,000
279,894
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,590
Cost:
$200
- - - - $5,590 1,655 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,590
1,655
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,660
Cost:
$5,675
- - - - $4,660 1,395 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,660
1,395
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
-
-
$
07: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$7,741
Cost:
$7,900
- - - - - - $3,286 3,807,750 - - - - $4,455 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,286
3,807,750
Tgal
-
-
$
-
-
$
$4,455
-
Tgal
-
-
$
08: 3.4155 METER WASTE WATER Savings:
$7,180
Cost:
$8,000
- - - - - - - - - - $7,180 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$7,180
-
$
-
-
Tgal
-
-
$
09: 3.4141 REPLACE THE CHLORINATION STAGE WITH AN OXYGEN OR OZONE STAGE Savings:
$36,424
Cost:
$92,125
$26,955 490,035 - - - - $763 884,000 - - - - $1,046 - $7,660 - $26,955
490,035
kWh
-
-
kW-months/year
-
-
MMBtu
$763
884,000
Tgal
-
-
$
-
-
$
$1,046
-
Tgal
$7,660
-
$
TOTAL RECOMMENDED Savings:
$111,934
Cost:
$164,620
$33,955 769,929 $35,154 8,219 $10,250 3,050 $4,049 4,691,750 $2,625 - $12,740 - $5,501 - $7,660 - $33,955
769,929
kWh
$35,154
8,219
kW-months/year
$10,250
3,050
MMBtu
$4,049
4,691,750
Tgal
$2,625
-
$
$12,740
-
$
$5,501
-
Tgal
$7,660
-
$
TOTAL IMPLEMENTED Savings:
$60,671
Cost:
$72,295
$7,000 279,894 $28,530 8,150 $4,660 1,395 $3,286 3,807,750 - - $12,740 - $4,455 - - - $7,000
279,894
kWh
$28,530
8,150
kW-months/year
$4,660
1,395
MMBtu
$3,286
3,807,750
Tgal
-
-
$
$12,740
-
$
$4,455
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption One-time Revenue or Avoided Cost