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IAC Assessment: GT0643
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IAC Assessment: GT0643
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IAC Center Georgia Institute of Technology
Assessment Year 1998
Principal Product Ductile Iron Castings
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $50,000,000-$100,000,000
# of Employees 650
Plant Area (Sq.Ft.) 500,000
Annual Production 100,000 Tons
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $4,887,289 159,171,163 kWh $0.03
Natural Gas $469,886 127,418 MMBtu $3.69
LPG $123,971 18,566 MMBtu $6.68
Fuel Oil #2 $20,342 3,752 MMBtu $5.42
TOTAL ENERGY COSTS $5,555,340
RECOMMENDED SAVINGS* $272,267 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas LPG Water Disposal Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas LPG Water Disposal Administrative Changes Ancillary Material Cost
$ kWh $ MMBtu $ MMBtu $ Tgal $ $ $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$66,000
Cost:
$80,750
- - - - - - - - $66,000 - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$66,000
-
$
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$44,660
Cost:
$40,000
$44,660 1,786,635 - - - - - - - - - - $44,660
1,786,635
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$33,270
Cost:
-
- - - - - - - - $33,270 - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$33,270
-
$
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$13,572
Cost:
$12,000
$3,491 139,508 $10,081 2,808 - - - - - - - - $3,491
139,508
kWh
$10,081
2,808
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$37,500
Cost:
$28,000
- - $37,500 10,460 - - - - - - - - -
-
kWh
$37,500
10,460
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.1332 CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS Savings:
$36,165
Cost:
$36,600
- - $(-35,150) (-9,792) $71,315 9,792 - - - - - - -
-
kWh
$(-35,150)
(-9,792)
MMBtu
$71,315
9,792
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 3.4155 METER WASTE WATER Savings:
$32,250
Cost:
$7,000
- - - - - - - - $32,250 - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$32,250
-
$
-
-
$
08: 3.4141 REPLACE THE CHLORINATION STAGE WITH AN OXYGEN OR OZONE STAGE Savings:
$8,850
Cost:
$36,000
- - - - - - $3,000 3,132,000 - - $5,850 - -
-
kWh
-
-
MMBtu
-
-
MMBtu
$3,000
3,132,000
Tgal
-
-
$
$5,850
-
$
TOTAL RECOMMENDED Savings:
$272,267
Cost:
$240,350
$48,151 1,926,143 $12,431 3,476 $71,315 9,792 $3,000 3,132,000 $131,520 - $5,850 - $48,151
1,926,143
kWh
$12,431
3,476
MMBtu
$71,315
9,792
MMBtu
$3,000
3,132,000
Tgal
$131,520
-
$
$5,850
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ Tgal $ $ $ $
Electricity Usage Natural Gas LPG Water Disposal Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas LPG Water Disposal Administrative Changes Ancillary Material Cost