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IAC Assessment: GT0644
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IAC Assessment: GT0644
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IAC Center Georgia Institute of Technology
Assessment Year 1998
Principal Product Scrap Processing Equipment
NAICS n/a
SIC 3569 - General Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 210
Plant Area (Sq.Ft.) 150,000
Annual Production 9,000 Tons
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $132,327 6,134,525 kWh $0.02
Electricity Demand $152,685 18,785 kW-months/year $8.13
Electricity Fees $54,288 - $ -
Natural Gas $129,861 17,379 MMBtu $7.47
TOTAL ENERGY COSTS $469,161
RECOMMENDED SAVINGS* $65,773 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,230
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$303
Cost:
-
$153 7,034 $136 17 $14 - - - - - $153
7,034
kWh
$136
17
kW-months/year
$14
-
$
-
-
$
-
-
$
02: 2.2514 COVER OPEN TANKS Savings:
$6,346
Cost:
$1,838
$2,869 131,594 $3,062 377 $415 - - - - - $2,869
131,594
kWh
$3,062
377
kW-months/year
$415
-
$
-
-
$
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$6,251
Cost:
-
$2,668 122,509 $3,165 389 $418 - - - - - $2,668
122,509
kWh
$3,165
389
kW-months/year
$418
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,049
Cost:
$5,558
$692 31,653 $1,182 146 $175 - - - - - $692
31,653
kWh
$1,182
146
kW-months/year
$175
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,160
Cost:
$750
$1,594 72,978 $1,359 167 $207 - - - - - $1,594
72,978
kWh
$1,359
167
kW-months/year
$207
-
$
-
-
$
-
-
$
06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$12,300
Cost:
$2,000
- - - - - - - - $12,300 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$12,300
-
$
07: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$21,400
Cost:
$32,860
- - - - - - - - $21,400 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$21,400
-
$
08: 3.5111 FILTER AND REUSE HYDRAULIC OIL Savings:
$7,448
Cost:
$4,500
- - - - - - - - $7,448 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$7,448
-
$
09: 4.5120 CONDENSE OPERATION INTO ONE BUILDING Savings:
$6,516
Cost:
-
- - - - - - $6,516 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,516
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$65,773
Cost:
$47,506
$7,976 365,768 $8,904 1,096 $1,229 - $6,516 - $41,148 - $7,976
365,768
kWh
$8,904
1,096
kW-months/year
$1,229
-
$
$6,516
-
$
$41,148
-
$
TOTAL IMPLEMENTED Savings:
$16,230
Cost:
$750
$4,415 202,521 $4,660 573 $639 - $6,516 - - - $4,415
202,521
kWh
$4,660
573
kW-months/year
$639
-
$
$6,516
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes Ancillary Material Cost