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IAC Assessment: GT0645
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IAC Assessment: GT0645
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IAC Center Georgia Institute of Technology
Assessment Year 1998
Principal Product Bathroom Rugs
NAICS n/a
SIC 2273 - Carpets And Rugs
Sales $5,000,000-$10,000,000
# of Employees 170
Plant Area (Sq.Ft.) 80,000
Annual Production 1,500,000 Pieces
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,020 2,712,778 kWh $0.02
Electricity Demand $100,080 7,113 kW-months/year $14.07
Electricity Fees $22,183 - $ -
Natural Gas $267,471 64,629 MMBtu $4.14
TOTAL ENERGY COSTS $548,788
RECOMMENDED SAVINGS* $88,668 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,731
#|Description Savings
Cost
Status Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$20,559
Cost:
$10,000
$18,380 98 - - - - - - - - $2,179 - $18,380
98
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$2,179
-
$
02: 2.2212 USE MINIMUM SAFE OVEN VENTILATION Savings:
$2,720
Cost:
-
- - $2,720 135 - - - - - - - - -
-
kW-months/year
$2,720
135
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,810
Cost:
$7,000
- - $1,810 463 - - - - - - - - -
-
kW-months/year
$1,810
463
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$34,362
Cost:
$22,000
- - $34,362 8,300 - - - - - - - - -
-
kW-months/year
$34,362
8,300
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 4.2130 PURCHASE MATERIAL FROM SUPPLIER IN CUSTOMIZED PACKAGING Savings:
$3,970
Cost:
-
- - - - - - $1,470 98,000 $2,500 - - - -
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,470
98,000
lb
$2,500
-
$
-
-
$
06: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$25,247
Cost:
$30,000
- - - - $13,336 7,826,200 - - - - $11,911 - -
-
kW-months/year
-
-
MMBtu
$13,336
7,826,200
Tgal
-
-
lb
-
-
$
$11,911
-
$
TOTAL RECOMMENDED Savings:
$88,668
Cost:
$69,000
$18,380 98 $38,892 8,898 $13,336 7,826,200 $1,470 98,000 $2,500 - $14,090 - $18,380
98
kW-months/year
$38,892
8,898
MMBtu
$13,336
7,826,200
Tgal
$1,470
98,000
lb
$2,500
-
$
$14,090
-
$
TOTAL IMPLEMENTED Savings:
$56,731
Cost:
$39,000
$18,380 98 $36,172 8,763 - - - - - - $2,179 - $18,380
98
kW-months/year
$36,172
8,763
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$2,179
-
$
Savings
Cost
$ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost