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IAC Assessment: GT0653
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IAC Assessment: GT0653
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IAC Center Georgia Institute of Technology
Assessment Year 1998
Principal Product Automobile Parts
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $1,000,000-$5,000,000
# of Employees 60
Plant Area (Sq.Ft.) 74,500
Annual Production 9,000,000 Pounds
Production Hrs. Annual 5,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $48,166 2,103,165 kWh $0.02
Electricity Demand $78,951 4,737 kW-months/year $16.67
Electricity Fees $2,196 - $ -
Natural Gas $7,665 793 MMBtu $9.67
TOTAL ENERGY COSTS $136,978
RECOMMENDED SAVINGS* $394,406 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $388,174
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,720
Cost:
$2,000
- - $4,454 280 $266 - - - - - - - - - -
-
kWh
$4,454
280
kW-months/year
$266
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,810
Cost:
$600
$3,309 144,490 $5,003 315 $498 - - - - - - - - - $3,309
144,490
kWh
$5,003
315
kW-months/year
$498
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$647
Cost:
$420
$362 15,826 $248 16 $37 - - - - - - - - - $362
15,826
kWh
$248
16
kW-months/year
$37
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$384
Cost:
-
$139 6,155 $245 16 - - - - - - - - - - $139
6,155
kWh
$245
16
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
05: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$865
Cost:
-
- - - - - - $960 38,000 $(-95) - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$960
38,000
lb
$(-95)
-
$
-
-
$
-
-
$
06: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$8,980
Cost:
$31,660
- - - - - - - - - - - - $8,980 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
$8,980
-
$
07: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$370,000
Cost:
$100,000
- - - - - - - - $(-105,000) - $475,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$(-105,000)
-
$
$475,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$394,406
Cost:
$134,680
$3,810 166,471 $9,950 627 $801 - $960 38,000 $(-105,095) - $475,000 - $8,980 - $3,810
166,471
kWh
$9,950
627
kW-months/year
$801
-
$
$960
38,000
lb
$(-105,095)
-
$
$475,000
-
$
$8,980
-
$
TOTAL IMPLEMENTED Savings:
$388,174
Cost:
$132,260
$3,448 150,645 $5,248 331 $498 - - - $(-105,000) - $475,000 - $8,980 - $3,448
150,645
kWh
$5,248
331
kW-months/year
$498
-
$
-
-
lb
$(-105,000)
-
$
$475,000
-
$
$8,980
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost