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IAC logo
IAC Assessment: GT0661
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: GT0661
IAC Center Georgia Institute of Technology
Assessment Year 1999
Principal Product Fluorescent Lighting
NAICS n/a
SIC 3645 - Residential Lighting Fixtures
Sales $200,000,000
# of Employees 400
Plant Area (Sq.Ft.) 356,800
Annual Production 10,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $264,438 4,130,715 kWh $0.06
Natural Gas $39,080 4,480 MMBtu $8.72
LPG $16,777 2,912 MMBtu $5.76
TOTAL ENERGY COSTS $518,193
RECOMMENDED SAVINGS* $918,264 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $891,108
#|Description Savings
Cost
Status Electricity Usage Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product
$ kWh $ lb $ $ $ $ $ $ $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$20,275
Cost:
$4,960
$20,275 316,530 - - - - - - - - - - $20,275
316,530
kWh
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$1,938
Cost:
$300
$1,938 30,188 - - - - - - - - - - $1,938
30,188
kWh
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,740
Cost:
$750
$5,740 89,683 - - - - - - - - - - $5,740
89,683
kWh
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$457
Cost:
$994
$457 7,034 - - - - - - - - - - $457
7,034
kWh
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 3.5111 FILTER AND REUSE HYDRAULIC OIL Savings:
$684
Cost:
$1,000
- - $187 3,200 - - - - $497 - - - -
-
kWh
$187
3,200
lb
-
-
$
-
-
$
$497
-
$
-
-
$
06: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$215,560
Cost:
$112,500
- - - - $(-11,000) - $226,560 - - - - - -
-
kWh
-
-
lb
$(-11,000)
-
$
$226,560
-
$
-
-
$
-
-
$
07: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$673,610
Cost:
$245,000
- - - - - - $23,610 - - - $650,000 - -
-
kWh
-
-
lb
-
-
$
$23,610
-
$
-
-
$
$650,000
-
$
TOTAL RECOMMENDED Savings:
$918,264
Cost:
$365,504
$28,410 443,435 $187 3,200 $(-11,000) - $250,170 - $497 - $650,000 - $28,410
443,435
kWh
$187
3,200
lb
$(-11,000)
-
$
$250,170
-
$
$497
-
$
$650,000
-
$
TOTAL IMPLEMENTED Savings:
$891,108
Cost:
$357,800
$1,938 30,188 - - $(-11,000) - $250,170 - - - $650,000 - $1,938
30,188
kWh
-
-
lb
$(-11,000)
-
$
$250,170
-
$
-
-
$
$650,000
-
$
Savings
Cost
$ kWh $ lb $ $ $ $ $ $ $ $
Electricity Usage Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product