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IAC Assessment: GT0662
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IAC Assessment: GT0662
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IAC Center Georgia Institute of Technology
Assessment Year 1999
Principal Product Ceramic Bricks/Cloth/Fiber
NAICS n/a
SIC 3297 - Nonclay Refractories
Sales $100,000,000-$500,000,000
# of Employees 787
Plant Area (Sq.Ft.) 1,742,000
Annual Production 185,000,000 Pounds
Production Hrs. Annual 7,920
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,092,616 84,149,767 kWh $0.02
Electricity Demand $1,416,890 117,917 kW-months/year $12.02
Electricity Fees $224,011 - $ -
Natural Gas $2,535,356 874,261 MMBtu $2.90
TOTAL ENERGY COSTS $6,665,108
RECOMMENDED SAVINGS* $649,662 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $616,955
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $ $ Tgal
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$16,196
Cost:
$3,800
$3,291 102,872 $12,905 813 - - - - - - - - - - - - $3,291
102,872
kWh
$12,905
813
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
Tgal
02: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$22,317
Cost:
$550
- - - - - - - - - - - - $22,317 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
$22,317
-
$
-
-
Tgal
03: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$424,479
Cost:
$250,000
- - - - $191,235 12,540,000 - - - - $233,244 - - - - - -
-
kWh
-
-
kW-months/year
$191,235
12,540,000
lb
-
-
$
-
-
$
$233,244
-
$
-
-
$
-
-
Tgal
04: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$16,138
Cost:
$30,000
- - - - $259 14,800 $13,374 - - - $2,505 - - - - - -
-
kWh
-
-
kW-months/year
$259
14,800
lb
$13,374
-
$
-
-
$
$2,505
-
$
-
-
$
-
-
Tgal
05: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$68,343
Cost:
$60,000
$39,803 1,243,845 $28,540 157 - - - - - - - - - - - - $39,803
1,243,845
kWh
$28,540
157
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
Tgal
06: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$85,620
Cost:
$30,000
- - - - - - - - - - - - - - $85,620 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
$85,620
-
Tgal
07: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$1,775
Cost:
-
- - - - - - - - - - - - - - $1,775 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
$1,775
-
Tgal
08: 2.8112 COMBINE UTILITY METERS Savings:
$14,794
Cost:
-
- - - - - - - - $14,794 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$14,794
-
$
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$649,662
Cost:
$374,350
$43,094 1,346,717 $41,445 970 $191,494 12,554,800 $13,374 - $14,794 - $235,749 - $22,317 - $87,395 - $43,094
1,346,717
kWh
$41,445
970
kW-months/year
$191,494
12,554,800
lb
$13,374
-
$
$14,794
-
$
$235,749
-
$
$22,317
-
$
$87,395
-
Tgal
TOTAL IMPLEMENTED Savings:
$616,955
Cost:
$344,350
$43,094 1,346,717 $41,445 970 $191,235 12,540,000 - - - - $233,244 - $22,317 - $85,620 - $43,094
1,346,717
kWh
$41,445
970
kW-months/year
$191,235
12,540,000
lb
-
-
$
-
-
$
$233,244
-
$
$22,317
-
$
$85,620
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Water Consumption