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IAC Assessment: GT0666
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IAC Assessment: GT0666
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IAC Center Georgia Institute of Technology
Assessment Year 1999
Principal Product Gypsum Wallboard
NAICS n/a
SIC 3275 - Gypsum Products
Sales $50,000,000-$100,000,000
# of Employees 96
Plant Area (Sq.Ft.) 600,000
Annual Production 362,000 Thousand Feet
Production Hrs. Annual 8,272
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $548,479 19,430,833 kWh $0.03
Electricity Demand $286,545 32,562 kW-months/year $8.80
Electricity Fees $18,882 - $ -
Natural Gas $2,576,743 824,797 MMBtu $3.12
TOTAL ENERGY COSTS $3,430,979
RECOMMENDED SAVINGS* $545,717 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $452,161
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$30,744
Cost:
$35,000
- - - - - - - - - - $30,744 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$30,744
-
$
02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$366,782
Cost:
$180,000
- - - - - - $366,782 119,279 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$366,782
119,279
MMBtu
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,440
Cost:
$450
$2,092 65,358 $1,151 130 $197 - - - - - - - $2,092
65,358
kWh
$1,151
130
kW-months/year
$197
-
$
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$10,598
Cost:
$2,500
$7,147 223,329 $2,851 324 $600 - - - - - - - $7,147
223,329
kWh
$2,851
324
kW-months/year
$600
-
$
-
-
MMBtu
-
-
lb
-
-
$
05: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$30,735
Cost:
$8,017
$20,727 647,714 $8,268 939 $1,740 - - - - - - - $20,727
647,714
kWh
$8,268
939
kW-months/year
$1,740
-
$
-
-
MMBtu
-
-
lb
-
-
$
06: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$2,354
Cost:
$3,900
$1,523 49,531 $634 72 $197 - - - - - - - $1,523
49,531
kWh
$634
72
kW-months/year
$197
-
$
-
-
MMBtu
-
-
lb
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,967
Cost:
$8,398
- - - - - - $7,967 2,591 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,967
2,591
MMBtu
-
-
lb
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$38,797
Cost:
$151,526
$26,164 817,702 $10,454 1,188 $2,179 - - - - - - - $26,164
817,702
kWh
$10,454
1,188
kW-months/year
$2,179
-
$
-
-
MMBtu
-
-
lb
-
-
$
09: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$52,500
Cost:
$45,000
- - - - - - - - $52,500 22,176 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$52,500
22,176
lb
-
-
$
10: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,800
Cost:
-
- - - - - - - - $1,800 60,000 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,800
60,000
lb
-
-
$
TOTAL RECOMMENDED Savings:
$545,717
Cost:
$434,791
$57,653 1,803,634 $23,358 2,653 $4,913 - $374,749 121,870 $54,300 82,176 $30,744 - $57,653
1,803,634
kWh
$23,358
2,653
kW-months/year
$4,913
-
$
$374,749
121,870
MMBtu
$54,300
82,176
lb
$30,744
-
$
TOTAL IMPLEMENTED Savings:
$452,161
Cost:
$369,476
$35,403 1,106,389 $14,456 1,642 $2,976 - $366,782 119,279 $1,800 60,000 $30,744 - $35,403
1,106,389
kWh
$14,456
1,642
kW-months/year
$2,976
-
$
$366,782
119,279
MMBtu
$1,800
60,000
lb
$30,744
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes