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IAC Assessment: GT0669
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IAC Assessment: GT0669
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IAC Center Georgia Institute of Technology
Assessment Year 1999
Principal Product plastic bottles
NAICS n/a
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 87,900
Annual Production 300,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $541,933 22,580,598 kWh $0.02
Electricity Demand $341,090 25,236 kW-months/year $13.52
Electricity Fees $177,184 - $ -
TOTAL ENERGY COSTS $1,063,716
RECOMMENDED SAVINGS* $256,233 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $137,363
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Fees Solid Waste (non-haz) Personnel Changes
$ kWh $ $ $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,756
Cost:
$60,795
$6,312 197,245 $444 - - - - - $6,312
197,245
kWh
$444
-
$
-
-
lb
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$641
Cost:
$1,250
$599 18,757 $42 - - - - - $599
18,757
kWh
$42
-
$
-
-
lb
-
-
$
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$4,935
Cost:
$6,800
$4,613 144,197 $322 - - - - - $4,613
144,197
kWh
$322
-
$
-
-
lb
-
-
$
04: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$10,870
Cost:
$7,700
$10,161 317,409 $709 - - - - - $10,161
317,409
kWh
$709
-
$
-
-
lb
-
-
$
05: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$113,437
Cost:
-
$19,800 618,699 $450 - - - $93,187 - $19,800
618,699
kWh
$450
-
$
-
-
lb
$93,187
-
$
06: 2.6125 KEEP EQUIPMENT CLEAN Savings:
$2,200
Cost:
$1,000
$2,200 68,875 - - - - - - $2,200
68,875
kWh
-
-
$
-
-
lb
-
-
$
07: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$8,844
Cost:
$32,000
$8,844 276,377 - - - - - - $8,844
276,377
kWh
-
-
$
-
-
lb
-
-
$
08: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$550
Cost:
$200
- - - - $550 24,450 - - -
-
kWh
-
-
$
$550
24,450
lb
-
-
$
09: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$108,000
Cost:
$100,000
- - - - - - $108,000 - -
-
kWh
-
-
$
-
-
lb
$108,000
-
$
TOTAL RECOMMENDED Savings:
$256,233
Cost:
$209,745
$52,529 1,641,559 $1,967 - $550 24,450 $201,187 - $52,529
1,641,559
kWh
$1,967
-
$
$550
24,450
lb
$201,187
-
$
TOTAL IMPLEMENTED Savings:
$137,363
Cost:
$102,045
$42,368 1,324,150 $1,258 - $550 24,450 $93,187 - $42,368
1,324,150
kWh
$1,258
-
$
$550
24,450
lb
$93,187
-
$
Savings
Cost
$ kWh $ $ $ lb $ $
Electricity Usage Electricity Fees Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Fees Solid Waste (non-haz) Personnel Changes