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IAC Assessment: GT0682
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IAC Assessment: GT0682
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IAC Center Georgia Institute of Technology
Assessment Year 2000
Principal Product Yarn
NAICS n/a
SIC 2273 - Carpets And Rugs
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 160,000
Annual Production 9,736,000 Pounds
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $129,285 5,582,356 kWh $0.02
Electricity Demand $52,860 15,648 kW-months/year $3.38
Electricity Fees $10,930 - $ -
Natural Gas $104,755 22,427 MMBtu $4.67
TOTAL ENERGY COSTS $357,791
RECOMMENDED SAVINGS* $144,411 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,697
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ $ $ Tgal
01: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$48,133
Cost:
$1,000
- - - - - - - - - - - - $48,133 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$48,133
-
$
-
-
$
-
-
Tgal
02: 4.1250 Savings:
$36,150
Cost:
$145,000
- - - - - - - - - - $25,000 - - - $11,150 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$25,000
-
$
-
-
$
$11,150
-
$
-
-
Tgal
03: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$16,620
Cost:
$10,500
- - $708 197 - - $11,524 10,631,250 - - - - - - $(-1,300) - $5,688 - -
-
kWh
$708
197
kW-months/year
-
-
MMBtu
$11,524
10,631,250
Tgal
-
-
gal
-
-
$
-
-
$
$(-1,300)
-
$
$5,688
-
Tgal
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,474
Cost:
$45,900
- - - - $10,134 2,170 $1,190 1,098,488 $551 - - - - - - - $599 - -
-
kWh
-
-
kW-months/year
$10,134
2,170
MMBtu
$1,190
1,098,488
Tgal
$551
-
gal
-
-
$
-
-
$
-
-
$
$599
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,829
Cost:
$300
$6,829 273,154 - - - - - - - - - - - - - - - - $6,829
273,154
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
06: 2.7122 DISCONNECT BALLASTS Savings:
$651
Cost:
$1,612
$484 19,343 $167 46 - - - - - - - - - - - - - - $484
19,343
kWh
$167
46
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,239
Cost:
-
$2,708 108,441 $531 148 - - - - - - - - - - - - - - $2,708
108,441
kWh
$531
148
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$14,071
Cost:
$42,000
- - - - $14,071 3,013 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$14,071
3,013
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,260
Cost:
$120,000
$3,050 121,923 $1,210 336 - - - - - - - - - - - - - - $3,050
121,923
kWh
$1,210
336
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
10: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$1,128
Cost:
$2,400
$838 33,411 $290 80 - - - - - - - - - - - - - - $838
33,411
kWh
$290
80
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$856
Cost:
$490
$600 24,033 $256 71 - - - - - - - - - - - - - - $600
24,033
kWh
$256
71
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$144,411
Cost:
$369,202
$14,509 580,305 $3,162 878 $24,205 5,183 $12,714 11,729,738 $551 - $25,000 - $48,133 - $9,850 - $6,287 - $14,509
580,305
kWh
$3,162
878
kW-months/year
$24,205
5,183
MMBtu
$12,714
11,729,738
Tgal
$551
-
gal
$25,000
-
$
$48,133
-
$
$9,850
-
$
$6,287
-
Tgal
TOTAL IMPLEMENTED Savings:
$39,697
Cost:
$174,602
$6,842 273,740 $2,872 798 $14,071 3,013 $11,524 10,631,250 - - - - - - $(-1,300) - $5,688 - $6,842
273,740
kWh
$2,872
798
kW-months/year
$14,071
3,013
MMBtu
$11,524
10,631,250
Tgal
-
-
gal
-
-
$
-
-
$
$(-1,300)
-
$
$5,688
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption