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IAC Assessment: GT0687
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IAC Assessment: GT0687
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IAC Center Georgia Institute of Technology
Assessment Year 2000
Principal Product Automobile Assembly
NAICS n/a
SIC 3711 - Motor Vehicles And Car Bodies
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 200,000
Annual Production 165,500 Pieces
Production Hrs. Annual 2,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $115,099 1,238,277 kWh $0.09
Electricity Fees $6,903 - $ -
Natural Gas $25,576 3,798 MMBtu $6.73
TOTAL ENERGY COSTS $216,336
RECOMMENDED SAVINGS* $152,593 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $91,210
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ $ $ MMBtu $ lb $ $ $ $ $ $ $ Tgal
01: 2.8112 COMBINE UTILITY METERS Savings:
$83,824
Cost:
-
- - - - - - - - - - $83,824 - - - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$83,824
-
$
-
-
$
-
-
Tgal
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$33,596
Cost:
-
- - $1,902 - - - - - - - $31,694 - - - - - -
-
kWh
$1,902
-
$
-
-
MMBtu
-
-
lb
-
-
$
$31,694
-
$
-
-
$
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$608
Cost:
$950
$574 6,155 $34 - - - - - - - - - - - - - $574
6,155
kWh
$34
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,030
Cost:
$1,350
$972 10,551 $58 - - - - - - - - - - - - - $972
10,551
kWh
$58
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
05: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$5,787
Cost:
-
- - - - - - $2,187 360,000 - - - - $3,600 - - - -
-
kWh
-
-
$
-
-
MMBtu
$2,187
360,000
lb
-
-
$
-
-
$
$3,600
-
$
-
-
Tgal
06: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$25,338
Cost:
$43,000
$(-1,597) (-16,413) - - $13,131 1,894 - - $13,804 - - - - - - - $(-1,597)
(-16,413)
kWh
-
-
$
$13,131
1,894
MMBtu
-
-
lb
$13,804
-
$
-
-
$
-
-
$
-
-
Tgal
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$991
Cost:
$742
- - - - - - - - - - - - - - $991 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
$991
-
Tgal
08: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$1,045
Cost:
$700
- - - - - - $1,045 4,250 - - - - - - - - -
-
kWh
-
-
$
-
-
MMBtu
$1,045
4,250
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
09: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$374
Cost:
$150
- - - - $374 56 - - - - - - - - - - -
-
kWh
-
-
$
$374
56
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$152,593
Cost:
$46,892
$(-51) 293 $1,994 - $13,505 1,950 $3,232 364,250 $13,804 - $115,518 - $3,600 - $991 - $(-51)
293
kWh
$1,994
-
$
$13,505
1,950
MMBtu
$3,232
364,250
lb
$13,804
-
$
$115,518
-
$
$3,600
-
$
$991
-
Tgal
TOTAL IMPLEMENTED Savings:
$91,210
Cost:
$1,692
$574 6,155 $34 - - - $2,187 360,000 - - $83,824 - $3,600 - $991 - $574
6,155
kWh
$34
-
$
-
-
MMBtu
$2,187
360,000
lb
-
-
$
$83,824
-
$
$3,600
-
$
$991
-
Tgal
Savings
Cost
$ kWh $ $ $ MMBtu $ lb $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption