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IAC Assessment: GT0688
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IAC Assessment: GT0688
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IAC Center Georgia Institute of Technology
Assessment Year 2000
Principal Product Industrial Control Boards
NAICS n/a
SIC 3679 - Electronic Components, Nec
Sales $50,000,000-$100,000,000
# of Employees 450
Plant Area (Sq.Ft.) 193,550
Annual Production 1,496,820 Pieces
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $381,577 9,885,405 kWh $0.04
Electricity Demand $85,366 18,319 kW-months/year $4.66
Electricity Fees $24,406 - $ -
Natural Gas $5,429 878 MMBtu $6.18
TOTAL ENERGY COSTS $504,296
RECOMMENDED SAVINGS* $47,411 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,746
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ %
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,444
Cost:
$2,240
$4,192 89,390 - - $252 - - - - - - - - - $4,192
89,390
kWh
-
-
kW-months/year
$252
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
%
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,360
Cost:
$15,907
$6,774 182,884 $2,057 412 $529 - - - - - - - - - $6,774
182,884
kWh
$2,057
412
kW-months/year
$529
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
%
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,190
Cost:
$12,285
$3,953 84,115 - - $237 - - - - - - - - - $3,953
84,115
kWh
-
-
kW-months/year
$237
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,760
Cost:
$1,050
$4,415 114,302 $1,019 217 $326 - - - - - - - - - $4,415
114,302
kWh
$1,019
217
kW-months/year
$326
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
%
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$280
Cost:
$800
$264 7,034 - - $16 - - - - - - - - - $264
7,034
kWh
-
-
kW-months/year
$16
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
%
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$17,022
Cost:
$53,400
$9,495 245,897 $6,563 1,408 $964 - - - - - - - - - $9,495
245,897
kWh
$6,563
1,408
kW-months/year
$964
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
%
07: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$1,920
Cost:
$450
- - - - - - $1,920 311 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,920
311
MMBtu
-
-
$
-
-
$
-
-
%
08: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$4,435
Cost:
$4,950
$1,452 37,515 - - - - - - $(-23,050) - $964 - $25,069 - $1,452
37,515
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$(-23,050)
-
$
$964
-
$
$25,069
-
%
TOTAL RECOMMENDED Savings:
$47,411
Cost:
$91,082
$30,545 761,137 $9,639 2,037 $2,324 - $1,920 311 $(-23,050) - $964 - $25,069 - $30,545
761,137
kWh
$9,639
2,037
kW-months/year
$2,324
-
$
$1,920
311
MMBtu
$(-23,050)
-
$
$964
-
$
$25,069
-
%
TOTAL IMPLEMENTED Savings:
$21,746
Cost:
$56,440
$13,951 342,321 $6,563 1,408 $1,232 - - - - - - - - - $13,951
342,321
kWh
$6,563
1,408
kW-months/year
$1,232
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Increase in Production