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IAC Assessment: GT0698
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IAC Assessment: GT0698
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IAC Center Georgia Institute of Technology
Assessment Year 2000
Principal Product Stator and Rotor Coils
NAICS n/a
SIC 3311 -
Sales $100,000,000-$500,000,000
# of Employees 305
Plant Area (Sq.Ft.) 160,000
Annual Production 11,000 Pieces
Production Hrs. Annual 8,650
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $271,146 10,002,638 kWh $0.03
Electricity Demand $202,127 20,069 kW-months/year $10.07
Electricity Fees $19,720 - $ -
Natural Gas $70,878 15,215 MMBtu $4.66
TOTAL ENERGY COSTS $563,871
RECOMMENDED SAVINGS* $314,371 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $69,227
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #1 Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #1 Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,360
Cost:
$3,240
$7,360 272,567 - - - - - - - - - - $7,360
272,567
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$85,596
Cost:
$65,000
$40,601 1,503,517 $74,736 7,200 - - $(-29,741) (-6,413) - - - - $40,601
1,503,517
kWh
$74,736
7,200
kW-months/year
-
-
$
$(-29,741)
(-6,413)
MMBtu
-
-
MMBtu
-
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,389
Cost:
$250
$651 24,033 $685 66 $53 - - - - - - - $651
24,033
kWh
$685
66
kW-months/year
$53
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$422
Cost:
$192
$253 9,379 $135 13 $16 - - - - - $18 - $253
9,379
kWh
$135
13
kW-months/year
$16
-
$
-
-
MMBtu
-
-
MMBtu
$18
-
$
05: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$108,000
Cost:
$160,000
- - - - - - - - - - $108,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$108,000
-
$
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$59,243
Cost:
$300,000
$17,280 639,801 $16,608 1,600 $1,355 - - - - - $24,000 - $17,280
639,801
kWh
$16,608
1,600
kW-months/year
$1,355
-
$
-
-
MMBtu
-
-
MMBtu
$24,000
-
$
07: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$1,235
Cost:
$1,800
$1,188 43,962 - - $47 - - - - - - - $1,188
43,962
kWh
-
-
kW-months/year
$47
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$29,275
Cost:
$55,000
- - - - - - $29,275 6,312 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$29,275
6,312
MMBtu
-
-
MMBtu
-
-
$
09: 3.5111 FILTER AND REUSE HYDRAULIC OIL Savings:
$3,712
Cost:
$6,200
- - - - - - - - $3,712 1,150 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,712
1,150
MMBtu
-
-
$
10: 2.2524 AVOID COOLING OF PROCESS STREAMS OR MATERIALS THAT MUST SUBSEQUENTLY BE HEATED Savings:
$18,139
Cost:
$77,275
$17,442 645,955 - - $697 - - - - - - - $17,442
645,955
kWh
-
-
kW-months/year
$697
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$314,371
Cost:
$668,957
$84,775 3,139,214 $92,164 8,879 $2,168 - $(-466) (-101) $3,712 1,150 $132,018 - $84,775
3,139,214
kWh
$92,164
8,879
kW-months/year
$2,168
-
$
$(-466)
(-101)
MMBtu
$3,712
1,150
MMBtu
$132,018
-
$
TOTAL IMPLEMENTED Savings:
$69,227
Cost:
$305,290
$26,479 980,363 $17,293 1,666 $1,455 - - - - - $24,000 - $26,479
980,363
kWh
$17,293
1,666
kW-months/year
$1,455
-
$
-
-
MMBtu
-
-
MMBtu
$24,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #1 Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #1 Personnel Changes