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IAC Assessment: GT0702
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IAC Assessment: GT0702
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IAC Center Georgia Institute of Technology
Assessment Year 2000
Principal Product Hard Hats
NAICS n/a
SIC 3842 - Surgical Appliances And Supplies
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 58,000
Annual Production 1,600,000 Pieces
Production Hrs. Annual 8,400
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $53,799 2,148,197 kWh $0.03
Electricity Demand $42,858 3,177 kW-months/year $13.49
Electricity Fees $23,433 - $ -
Natural Gas $4,299 460 MMBtu $9.35
TOTAL ENERGY COSTS $127,981
RECOMMENDED SAVINGS* $218,796 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,963
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ $ $ lb $ $ $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,960
Cost:
$350
$2,794 79,821 - - $166 - - - - - - - - - $2,794
79,821
kWh
-
-
kW-months/year
$166
-
$
-
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$760
Cost:
-
$716 20,454 - - $44 - - - - - - - - - $716
20,454
kWh
-
-
kW-months/year
$44
-
$
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,653
Cost:
$6,495
$992 47,466 $1,149 85 $512 - - - - - - - - - $992
47,466
kWh
$1,149
85
kW-months/year
$512
-
$
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$8,778
Cost:
$9,950
$8,281 276,271 - - $497 - - - - - $200 - $(-200) - $8,281
276,271
kWh
-
-
kW-months/year
$497
-
$
-
-
lb
-
-
$
$200
-
$
$(-200)
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$34,295
Cost:
$82,500
$32,354 924,418 - - $1,941 - - - - - - - - - $32,354
924,418
kWh
-
-
kW-months/year
$1,941
-
$
-
-
lb
-
-
$
-
-
$
-
-
Tgal
06: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$1,350
Cost:
$6,700
- - - - - - $1,350 90,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,350
90,000
lb
-
-
$
-
-
$
-
-
Tgal
07: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$168,000
Cost:
-
- - - - - - - - $168,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$168,000
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$218,796
Cost:
$105,995
$45,137 1,348,430 $1,149 85 $3,160 - $1,350 90,000 $168,000 - $200 - $(-200) - $45,137
1,348,430
kWh
$1,149
85
kW-months/year
$3,160
-
$
$1,350
90,000
lb
$168,000
-
$
$200
-
$
$(-200)
-
Tgal
TOTAL IMPLEMENTED Savings:
$6,963
Cost:
$13,545
$3,786 127,287 $1,149 85 $678 - $1,350 90,000 - - - - - - $3,786
127,287
kWh
$1,149
85
kW-months/year
$678
-
$
$1,350
90,000
lb
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption