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IAC Assessment: GT0717
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IAC Assessment: GT0717
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IAC Center Georgia Institute of Technology
Assessment Year 2001
Principal Product Machined Components
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 185
Plant Area (Sq.Ft.) 210,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $208,912 10,604,693 kWh $0.02
Electricity Demand $250,227 23,020 kW-months/year $10.87
Electricity Fees $44,811 - $ -
Natural Gas $31,936 3,381 MMBtu $9.45
TOTAL ENERGY COSTS $546,791
RECOMMENDED SAVINGS* $71,625 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,160
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,765
Cost:
$16,300
$3,362 170,703 $4,403 405 - - - - - - - - - - $3,362
170,703
kWh
$4,403
405
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,700
Cost:
$10,500
$1,420 72,000 $1,280 118 - - - - - - - - - - $1,420
72,000
kWh
$1,280
118
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
03: 2.2514 COVER OPEN TANKS Savings:
$17,390
Cost:
$4,510
- - - - $17,390 1,840 - - - - - - - - -
-
kWh
-
-
kW-months/year
$17,390
1,840
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$3,475
Cost:
$4,275
$15,720 798,000 $21,625 1,989 $(-33,870) (-3,584) - - - - - - - - $15,720
798,000
kWh
$21,625
1,989
kW-months/year
$(-33,870)
(-3,584)
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$18,600
Cost:
-
- - - - - - - - $18,600 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$18,600
-
$
-
-
$
-
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$7,465
Cost:
$67,250
$1,436 72,940 - - $6,029 638 - - - - - - - - $1,436
72,940
kWh
-
-
kW-months/year
$6,029
638
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
07: 3.5111 FILTER AND REUSE HYDRAULIC OIL Savings:
$1,030
Cost:
$1,000
- - - - - - $2,355 15,996 - - $(-1,325) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,355
15,996
gal
-
-
$
$(-1,325)
-
$
-
-
$
08: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$6,000
Cost:
$25,180
- - - - - - $6,000 5,995 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,000
5,995
gal
-
-
$
-
-
$
-
-
$
09: 4.651 INSTALL BACK-UP EQUIPMENT Savings:
$7,200
Cost:
$29,314
- - - - - - - - $4,320 - - - $2,880 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$4,320
-
$
-
-
$
$2,880
-
$
TOTAL RECOMMENDED Savings:
$71,625
Cost:
$158,329
$21,938 1,113,643 $27,308 2,512 $(-10,451) (-1,106) $8,355 21,991 $22,920 - $(-1,325) - $2,880 - $21,938
1,113,643
kWh
$27,308
2,512
kW-months/year
$(-10,451)
(-1,106)
MMBtu
$8,355
21,991
gal
$22,920
-
$
$(-1,325)
-
$
$2,880
-
$
TOTAL IMPLEMENTED Savings:
$32,160
Cost:
$149,544
$6,218 315,643 $5,683 523 $6,029 638 $8,355 21,991 $4,320 - $(-1,325) - $2,880 - $6,218
315,643
kWh
$5,683
523
kW-months/year
$6,029
638
MMBtu
$8,355
21,991
gal
$4,320
-
$
$(-1,325)
-
$
$2,880
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Primary Product