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IAC Assessment: GT0741
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IAC Assessment: GT0741
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IAC Center Georgia Institute of Technology
Assessment Year 2002
Principal Product Kaolin
NAICS n/a
SIC 3295 - Minerals, Ground Or Treated
Sales $10,000,000-$50,000,000
# of Employees 460
Plant Area (Sq.Ft.) 145,000
Annual Production 2,147,483,647 Pounds
Production Hrs. Annual 8,568
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,309,623 56,955,634 kWh $0.04
Natural Gas $3,663,100 1,046,000 MMBtu $3.50
Fuel Oil #2 $3,327 679 MMBtu $4.90
TOTAL ENERGY COSTS $5,976,050
RECOMMENDED SAVINGS* $1,309,514 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $114,954
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Water Consumption Increase in Production Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Water Consumption Increase in Production
$ kWh $ $ $ MMBtu $ lb $ $ $ Tgal $ %
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$80,749
Cost:
-
- - $80,749 - - - - - - - - - - - -
-
kWh
$80,749
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
-
-
%
02: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$204
Cost:
-
$204 5,392 - - - - - - - - - - - - $204
5,392
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
-
-
%
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,490
Cost:
$2,100
$3,490 91,652 - - - - - - - - - - - - $3,490
91,652
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
-
-
%
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$9,470
Cost:
-
$9,470 250,200 - - - - - - - - - - - - $9,470
250,200
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
-
-
%
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$16,970
Cost:
$15,430
$16,970 448,331 - - - - - - - - - - - - $16,970
448,331
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
-
-
%
06: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$268,450
Cost:
$200,000
- - - - $268,450 76,700 - - - - - - - - -
-
kWh
-
-
$
$268,450
76,700
MMBtu
-
-
lb
-
-
$
-
-
Tgal
-
-
%
07: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$674,846
Cost:
$2,070,000
$1,459,000 38,556,000 - - $(-591,374) (-168,964) - - $(-192,780) - - - - - $1,459,000
38,556,000
kWh
-
-
$
$(-591,374)
(-168,964)
MMBtu
-
-
lb
$(-192,780)
-
$
-
-
Tgal
-
-
%
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$13,635
Cost:
$98,936
$13,635 360,200 - - - - - - - - - - - - $13,635
360,200
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
-
-
%
09: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$14,600
Cost:
-
- - - - - - - - - - $14,600 - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$14,600
-
Tgal
-
-
%
10: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$3,600
Cost:
$6,700
- - - - - - $3,600 240,000 - - - - - - -
-
kWh
-
-
$
-
-
MMBtu
$3,600
240,000
lb
-
-
$
-
-
Tgal
-
-
%
11: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$223,500
Cost:
$100,000
- - - - - - - - - - - - $223,500 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
$223,500
-
%
TOTAL RECOMMENDED Savings:
$1,309,514
Cost:
$2,493,166
$1,502,769 39,711,775 $80,749 - $(-322,924) (-92,264) $3,600 240,000 $(-192,780) - $14,600 - $223,500 - $1,502,769
39,711,775
kWh
$80,749
-
$
$(-322,924)
(-92,264)
MMBtu
$3,600
240,000
lb
$(-192,780)
-
$
$14,600
-
Tgal
$223,500
-
%
TOTAL IMPLEMENTED Savings:
$114,954
Cost:
$121,066
$30,605 808,531 $80,749 - - - $3,600 240,000 - - - - - - $30,605
808,531
kWh
$80,749
-
$
-
-
MMBtu
$3,600
240,000
lb
-
-
$
-
-
Tgal
-
-
%
Savings
Cost
$ kWh $ $ $ MMBtu $ lb $ $ $ Tgal $ %
Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Water Consumption Increase in Production Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Water Consumption Increase in Production