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IAC Assessment: GT0743
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IAC Assessment: GT0743
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IAC Center Georgia Institute of Technology
Assessment Year 2002
Principal Product Textile Finishing
NAICS n/a
SIC 2269 - Finishing Plants, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 528,700
Annual Production 13,500,000 Pounds
Production Hrs. Annual 7,488
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $174,809 6,943,142 kWh $0.03
Electricity Demand $163,188 19,441 kW-months/year $8.39
Natural Gas $271,125 48,705 MMBtu $5.57
TOTAL ENERGY COSTS $630,842
RECOMMENDED SAVINGS* $103,406 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,040
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$1,259
Cost:
-
- - - - $1,259 226 - - - - -
-
kWh
-
-
kW-months/year
$1,259
226
MMBtu
-
-
$
-
-
Tgal
02: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$5,598
Cost:
-
- - - - $5,598 1,005 - - - - -
-
kWh
-
-
kW-months/year
$5,598
1,005
MMBtu
-
-
$
-
-
Tgal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$671
Cost:
-
$671 39,566 - - - - - - - - $671
39,566
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
04: 3.4153 USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER Savings:
$10,781
Cost:
$1,720
- - - - $7,276 1,306 - - $3,505 - -
-
kWh
-
-
kW-months/year
$7,276
1,306
MMBtu
-
-
$
$3,505
-
Tgal
05: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$78,433
Cost:
$112,650
$16,651 979,484 $48,248 502 - - $4,380 - $9,154 - $16,651
979,484
kWh
$48,248
502
kW-months/year
-
-
MMBtu
$4,380
-
$
$9,154
-
Tgal
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,792
Cost:
$5,050
$(-77) (-4,396) - - $2,869 515 - - - - $(-77)
(-4,396)
kWh
-
-
kW-months/year
$2,869
515
MMBtu
-
-
$
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,206
Cost:
$17,240
$1,257 73,857 $949 10 - - - - - - $1,257
73,857
kWh
$949
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,666
Cost:
-
$949 55,686 $717 7 - - - - - - $949
55,686
kWh
$717
7
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$103,406
Cost:
$136,660
$19,451 1,144,197 $49,914 519 $17,002 3,052 $4,380 - $12,659 - $19,451
1,144,197
kWh
$49,914
519
kW-months/year
$17,002
3,052
MMBtu
$4,380
-
$
$12,659
-
Tgal
TOTAL IMPLEMENTED Savings:
$12,040
Cost:
$1,720
- - - - $8,535 1,532 - - $3,505 - -
-
kWh
-
-
kW-months/year
$8,535
1,532
MMBtu
-
-
$
$3,505
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption