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IAC Assessment: GT0756
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IAC Assessment: GT0756
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IAC Center Georgia Institute of Technology
Assessment Year 2003
Principal Product SLURRY PUMPS; IRON CASTINGS
NAICS 331511 - Iron Foundries
SIC 3325 - Steel Foundries, Nec
Sales $50,000,000-$100,000,000
# of Employees 190
Plant Area (Sq.Ft.) 215,000
Annual Production 6,250 Tons
Production Hrs. Annual 8,400
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $558,177 16,526,346 kWh $0.03
Electricity Demand $250,749 71,161 kW-months/year $3.52
Electricity Fees $9,778 - $ -
Fuel Oil #2 $7,021 1,177 MMBtu $5.97
Other Gas $45,016 4,981 MMBtu $9.04
TOTAL ENERGY COSTS $870,741
RECOMMENDED SAVINGS* $219,457 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #2 Other Energy Water Disposal Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #2 Other Energy Water Disposal Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ MMBtu $ Tgal $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$510
Cost:
$1,100
$510 14,443 - - - - - - - - - - - - - - $510
14,443
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
02: 2.2514 COVER OPEN TANKS Savings:
$18,300
Cost:
$3,000
$18,300 515,200 - - - - - - - - - - - - - - $18,300
515,200
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
03: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF Savings:
$22,800
Cost:
$5,610
- - - - - - $22,800 5,616 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$22,800
5,616
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
04: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$2,950
Cost:
$1,620
- - - - - - $2,950 727 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,950
727
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$10,000
Cost:
$35,955
- - - - - - - - - - - - - - $10,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$10,000
-
Tgal
06: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$2,680
Cost:
$1,850
- - - - - - - - - - - - $2,680 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
$2,680
-
Tgal
-
-
Tgal
07: 2.7291 RESCHEDULE AND REARRANGE MULTIPLE-SOURCE HEATING SYSTEMS Savings:
$56,040
Cost:
$1,500
- - - - - - $56,040 13,800 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$56,040
13,800
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
08: 2.4134 REPLACE ELECTRIC MOTOR WITH FOSSIL FUEL ENGINE Savings:
$89,400
Cost:
$200,000
$54,830 895,860 $76,543 11,196 $5,847 - - - $(-47,820) 7,637 - - - - - - $54,830
895,860
kWh
$76,543
11,196
kW-months/year
$5,847
-
$
-
-
MMBtu
$(-47,820)
7,637
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$784
Cost:
-
$784 22,080 - - - - - - - - - - - - - - $784
22,080
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
10: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$5,098
Cost:
$10,980
$5,098 143,520 - - - - - - - - - - - - - - $5,098
143,520
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
11: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$3,820
Cost:
-
- - - - $3,820 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,820
-
$
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,474
Cost:
$1,730
- - - - - - - - - - $1,474 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$1,474
-
MMBtu
-
-
Tgal
-
-
Tgal
13: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$556
Cost:
-
$556 15,700 - - - - - - - - - - - - - - $556
15,700
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
14: 2.8112 COMBINE UTILITY METERS Savings:
$2,980
Cost:
-
- - - - $2,980 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,980
-
$
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
15: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,065
Cost:
-
$2,065 57,800 - - - - - - - - - - - - - - $2,065
57,800
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
TOTAL RECOMMENDED Savings:
$219,457
Cost:
$263,345
$82,143 1,664,603 $76,543 11,196 $12,647 - $81,790 20,143 $(-47,820) 7,637 $1,474 - $2,680 - $10,000 - $82,143
1,664,603
kWh
$76,543
11,196
kW-months/year
$12,647
-
$
$81,790
20,143
MMBtu
$(-47,820)
7,637
MMBtu
$1,474
-
MMBtu
$2,680
-
Tgal
$10,000
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ MMBtu $ Tgal $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #2 Other Energy Water Disposal Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #2 Other Energy Water Disposal Water Consumption