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IAC Assessment: GT0777
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IAC Assessment: GT0777
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IAC Center Georgia Institute of Technology
Assessment Year 2004
Principal Product YARN
NAICS 313110 - Fiber, Yarn, and Thread Mills
SIC 2281 - Yarn Spinning Mills
Sales $50,000,000-$100,000,000
# of Employees 500
Plant Area (Sq.Ft.) 250,000
Annual Production 42,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $819,780 33,053,000 kWh $0.02
Electricity Demand $239,102 67,680 kW-months/year $3.53
Electricity Fees $79,701 - $ -
Natural Gas $176,239 32,734 MMBtu $5.38
Fuel Oil #2 $77,993 11,311 MMBtu $6.90
TOTAL ENERGY COSTS $1,392,815
RECOMMENDED SAVINGS* $81,667 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,462
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,136
Cost:
-
$5,235 216,309 $1,901 310 - - $5,235
216,309
kWh
$1,901
310
kW-months/year
-
-
MMBtu
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$14,877
Cost:
$800
$10,919 451,181 $3,958 644 - - $10,919
451,181
kWh
$3,958
644
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$12,295
Cost:
$1,400
$9,023 372,866 $3,272 533 - - $9,023
372,866
kWh
$3,272
533
kW-months/year
-
-
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$10,122
Cost:
$10,970
$7,348 303,653 $2,774 433 - - $7,348
303,653
kWh
$2,774
433
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,910
Cost:
$1,000
$1,340 55,370 $570 93 - - $1,340
55,370
kWh
$570
93
kW-months/year
-
-
MMBtu
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,122
Cost:
$2,320
$1,556 64,348 $566 92 - - $1,556
64,348
kWh
$566
92
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,878
Cost:
$81,651
$13,312 550,106 $6,566 1,069 - - $13,312
550,106
kWh
$6,566
1,069
kW-months/year
-
-
MMBtu
08: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$13,327
Cost:
$20,670
- - - - $13,327 2,309 -
-
kWh
-
-
kW-months/year
$13,327
2,309
MMBtu
TOTAL RECOMMENDED Savings:
$81,667
Cost:
$118,811
$48,733 2,013,833 $19,607 3,174 $13,327 2,309 $48,733
2,013,833
kWh
$19,607
3,174
kW-months/year
$13,327
2,309
MMBtu
TOTAL IMPLEMENTED Savings:
$48,462
Cost:
$16,490
$35,421 1,463,727 $13,041 2,105 - - $35,421
1,463,727
kWh
$13,041
2,105
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas