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IAC Assessment: GT0788
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IAC Assessment: GT0788
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IAC Center Georgia Institute of Technology
Assessment Year 2004
Principal Product METAL DOORS
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 156
Plant Area (Sq.Ft.) 136,630
Annual Production 40,700 Pieces
Production Hrs. Annual 2,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $159,717 2,660,445 kWh $0.06
Electricity Demand $40,435 10,990 kW-months/year $3.68
Electricity Fees $12,009 - $ -
Natural Gas $46,144 4,812 MMBtu $9.59
TOTAL ENERGY COSTS $258,305
RECOMMENDED SAVINGS* $62,302 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,212
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$7,899
Cost:
-
- - - - - - - - $7,899 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$7,899
-
$
02: 2.8112 COMBINE UTILITY METERS Savings:
$16,373
Cost:
-
- - - - - - $16,373 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,373
-
$
-
-
$
03: 2.2514 COVER OPEN TANKS Savings:
$4,940
Cost:
$3,185
- - - - $4,940 515 - - - - -
-
kWh
-
-
kW-months/year
$4,940
515
MMBtu
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$13,315
Cost:
$31,400
$1,419 24,800 $1,181 324 $10,715 1,120 - - - - $1,419
24,800
kWh
$1,181
324
kW-months/year
$10,715
1,120
MMBtu
-
-
$
-
-
$
05: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$8,123
Cost:
$3,450
- - - - $8,123 847 - - - - -
-
kWh
-
-
kW-months/year
$8,123
847
MMBtu
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,890
Cost:
-
$3,410 59,531 $1,480 358 - - - - - - $3,410
59,531
kWh
$1,480
358
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$144
Cost:
$1,100
$102 1,750 $42 11 - - - - - - $102
1,750
kWh
$42
11
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,396
Cost:
$3,768
$1,672 29,200 $724 175 - - - - - - $1,672
29,200
kWh
$724
175
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$760
Cost:
$1,200
$530 9,324 $230 56 - - - - - - $530
9,324
kWh
$230
56
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$3,462
Cost:
$1,000
$3,462 60,480 - - - - - - - - $3,462
60,480
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$62,302
Cost:
$45,103
$10,595 185,085 $3,657 924 $23,778 2,482 $16,373 - $7,899 - $10,595
185,085
kWh
$3,657
924
kW-months/year
$23,778
2,482
MMBtu
$16,373
-
$
$7,899
-
$
TOTAL IMPLEMENTED Savings:
$24,212
Cost:
$9,518
$5,714 99,805 $2,476 600 $8,123 847 - - $7,899 - $5,714
99,805
kWh
$2,476
600
kW-months/year
$8,123
847
MMBtu
-
-
$
$7,899
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost