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IAC Assessment: GT0795
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DOE MESC
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IAC Assessment: GT0795
IAC Center Georgia Institute of Technology
Assessment Year 2004
Principal Product COTTON BLENDED FABRIC
NAICS 313320 - Fabric Coating Mills
SIC 2211 - Broadwoven Fabric Mills, Cotton
Sales n/a
# of Employees 150
Plant Area (Sq.Ft.) 500,000
Annual Production 67,150 Thousand Feet
Production Hrs. Annual 8,568
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $539,129 29,631,600 kWh $0.02
Electricity Demand $437,955 49,944 kW-months/year $8.77
Electricity Fees $14,115 - $ -
Natural Gas $124,212 22,329 MMBtu $5.56
TOTAL ENERGY COSTS $1,115,411
RECOMMENDED SAVINGS* $178,024 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$43,709
Cost:
-
$21,667 940,800 $22,042 2,688 - - - - - - - - $21,667
940,800
kWh
$22,042
2,688
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$42,201
Cost:
$34,000
$27,972 1,214,600 $14,229 1,735 - - - - - - - - $27,972
1,214,600
kWh
$14,229
1,735
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$30,353
Cost:
-
$20,119 873,600 $10,234 1,248 - - - - - - - - $20,119
873,600
kWh
$10,234
1,248
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$12,828
Cost:
$48,861
$6,065 263,340 $3,085 377 - - - - $3,678 - - - $6,065
263,340
kWh
$3,085
377
kW-months/year
-
-
MMBtu
-
-
$
$3,678
-
$
-
-
Tgal
05: 3.4155 METER WASTE WATER Savings:
$7,272
Cost:
-
- - - - - - $7,272 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,272
-
$
-
-
$
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,890
Cost:
$836
$2,580 112,056 $1,310 160 - - - - - - - - $2,580
112,056
kWh
$1,310
160
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$5,380
Cost:
$4,000
- - - - $4,270 769 - - - - $1,110 - -
-
kWh
-
-
kW-months/year
$4,270
769
MMBtu
-
-
$
-
-
$
$1,110
-
Tgal
08: 2.7122 DISCONNECT BALLASTS Savings:
$1,696
Cost:
$3,640
$1,124 48,800 $572 70 - - - - - - - - $1,124
48,800
kWh
$572
70
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
09: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$18,125
Cost:
$6,300
- - - - $18,125 3,260 - - - - - - -
-
kWh
-
-
kW-months/year
$18,125
3,260
MMBtu
-
-
$
-
-
$
-
-
Tgal
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,570
Cost:
$2,910
$7,850 341,163 $4,720 576 - - - - - - - - $7,850
341,163
kWh
$4,720
576
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$178,024
Cost:
$100,547
$87,377 3,794,359 $56,192 6,854 $22,395 4,029 $7,272 - $3,678 - $1,110 - $87,377
3,794,359
kWh
$56,192
6,854
kW-months/year
$22,395
4,029
MMBtu
$7,272
-
$
$3,678
-
$
$1,110
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption