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IAC Assessment: GT0797
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IAC Assessment: GT0797
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IAC Center Georgia Institute of Technology
Assessment Year 2005
Principal Product Plastic and Metal Fastners
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 149
Plant Area (Sq.Ft.) 169,700
Annual Production 206,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $514,449 10,141,873 kWh $0.05
Natural Gas $35,099 3,821 MMBtu $9.19
TOTAL ENERGY COSTS $549,548
RECOMMENDED SAVINGS* $165,317 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $157,107
#|Description Savings
Cost
Status Electricity Usage Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Natural Gas Ancillary Material Cost Water Consumption
$ kWh $ MMBtu $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,893
Cost:
$3,800
$1,893 66,173 - - - - - - $1,893
66,173
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$22,440
Cost:
$1,500
$22,440 784,617 - - - - - - $22,440
784,617
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$121,511
Cost:
$243,073
$121,511 4,248,641 - - - - - - $121,511
4,248,641
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
04: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$8,210
Cost:
$17,150
$16,583 579,820 - - $(-2,797) - $(-5,576) - $16,583
579,820
kWh
-
-
MMBtu
$(-2,797)
-
$
$(-5,576)
-
Tgal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,100
Cost:
$500
$1,100 38,289 - - - - - - $1,100
38,289
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$7,716
Cost:
$400
$6,085 212,777 $1,631 234 - - - - $6,085
212,777
kWh
$1,631
234
MMBtu
-
-
$
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,447
Cost:
$3,692
$2,447 85,560 - - - - - - $2,447
85,560
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$165,317
Cost:
$270,115
$172,059 6,015,877 $1,631 234 $(-2,797) - $(-5,576) - $172,059
6,015,877
kWh
$1,631
234
MMBtu
$(-2,797)
-
$
$(-5,576)
-
Tgal
TOTAL IMPLEMENTED Savings:
$157,107
Cost:
$252,965
$155,476 5,436,057 $1,631 234 - - - - $155,476
5,436,057
kWh
$1,631
234
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ $ $ Tgal
Electricity Usage Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Natural Gas Ancillary Material Cost Water Consumption