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IAC Assessment: GT0803
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IAC Assessment: GT0803
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IAC Center Georgia Institute of Technology
Assessment Year 2005
Principal Product Laminated Shingles
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $50,000,000-$100,000,000
# of Employees 112
Plant Area (Sq.Ft.) 150,000
Annual Production 2,360,000 Pieces
Production Hrs. Annual 8,424
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $310,932 8,601,615 kWh $0.04
Electricity Demand $36,050 13,364 kW-months/year $2.70
Electricity Fees $28,540 - $ -
Natural Gas $375,327 54,970 MMBtu $6.83
TOTAL ENERGY COSTS $750,849
RECOMMENDED SAVINGS* $92,581 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $59,490
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,764
Cost:
$944
$1,669 40,500 $95 58 - - - - $1,669
40,500
kWh
$95
58
kW-months/year
-
-
MMBtu
-
-
$
02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$11,058
Cost:
$1,000
- - - - $11,058 1,619 - - -
-
kWh
-
-
kW-months/year
$11,058
1,619
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,504
Cost:
$7,500
$15,618 379,080 $886 540 - - - - $15,618
379,080
kWh
$886
540
kW-months/year
-
-
MMBtu
-
-
$
04: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$26,869
Cost:
$3,000
- - - - $26,869 3,934 - - -
-
kWh
-
-
kW-months/year
$26,869
3,934
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,965
Cost:
$13,380
$4,699 114,061 $266 162 - - - - $4,699
114,061
kWh
$266
162
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$10,157
Cost:
$27,000
$9,612 233,300 $545 332 - - - - $9,612
233,300
kWh
$545
332
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,516
Cost:
$570
$2,516 61,080 - - - - - - $2,516
61,080
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$779
Cost:
$695
$733 17,795 $46 28 - - - - $733
17,795
kWh
$46
28
kW-months/year
-
-
MMBtu
-
-
$
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$17,969
Cost:
$6,055
- - - - - - $17,969 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$17,969
-
$
TOTAL RECOMMENDED Savings:
$92,581
Cost:
$60,144
$34,847 845,816 $1,838 1,120 $37,927 5,553 $17,969 - $34,847
845,816
kWh
$1,838
1,120
kW-months/year
$37,927
5,553
MMBtu
$17,969
-
$
TOTAL IMPLEMENTED Savings:
$59,490
Cost:
$13,709
$20,536 498,455 $1,027 626 $37,927 5,553 - - $20,536
498,455
kWh
$1,027
626
kW-months/year
$37,927
5,553
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes