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IAC Assessment: GT0808
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IAC Assessment: GT0808
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IAC Center Georgia Institute of Technology
Assessment Year 2005
Principal Product Rugs
NAICS 314110 - Carpet and Rug Mills
SIC 2273 - Carpets And Rugs
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 650,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 8,640
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $360,000 5,547,000 kWh $0.06
Electricity Demand $368,000 11,750 kW-months/year $31.32
Electricity Fees $30,000 - $ -
Natural Gas $778,000 118,000 MMBtu $6.59
TOTAL ENERGY COSTS $1,536,000
RECOMMENDED SAVINGS* $279,883 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,783
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2162 REDUCE EXCESS STEAM BLEEDING Savings:
$205,920
Cost:
$22,000
- - - - $205,920 31,200 -
-
kWh
-
-
kW-months/year
$205,920
31,200
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$20,498
Cost:
-
$12,152 419,040 $8,346 582 - - $12,152
419,040
kWh
$8,346
582
kW-months/year
-
-
MMBtu
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$7,554
Cost:
$3,000
- - $7,554 527 - - -
-
kWh
$7,554
527
kW-months/year
-
-
MMBtu
04: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$939
Cost:
$360
$557 19,207 $382 27 - - $557
19,207
kWh
$382
27
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$23,091
Cost:
$62,476
$13,689 472,046 $9,402 656 - - $13,689
472,046
kWh
$9,402
656
kW-months/year
-
-
MMBtu
06: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$16,309
Cost:
$15,800
- - - - $16,309 2,471 -
-
kWh
-
-
kW-months/year
$16,309
2,471
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$255
Cost:
$350
$255 8,809 - - - - $255
8,809
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$5,317
Cost:
-
- - - - $5,317 790 -
-
kWh
-
-
kW-months/year
$5,317
790
MMBtu
TOTAL RECOMMENDED Savings:
$279,883
Cost:
$103,986
$26,653 919,102 $25,684 1,792 $227,546 34,461 $26,653
919,102
kWh
$25,684
1,792
kW-months/year
$227,546
34,461
MMBtu
TOTAL IMPLEMENTED Savings:
$44,783
Cost:
$63,186
$26,653 919,102 $18,130 1,265 - - $26,653
919,102
kWh
$18,130
1,265
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas