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IAC Assessment: GT0810
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IAC Assessment: GT0810
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IAC Center Georgia Institute of Technology
Assessment Year 2005
Principal Product Engine Valves
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3592 - Carburetors, Pistons, Rings, Valves
Sales $50,000,000-$100,000,000
# of Employees 330
Plant Area (Sq.Ft.) 148,391
Annual Production 46,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $557,299 24,230,400 kWh $0.02
Electricity Demand $372,908 39,984 kW-months/year $9.33
Electricity Fees $402 - $ -
Natural Gas $417,296 43,536 MMBtu $9.59
TOTAL ENERGY COSTS $1,347,905
RECOMMENDED SAVINGS* $134,867 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,228
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$30,000
Cost:
-
- - - - - - $30,000 800,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$30,000
800,000
lb
02: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$20,000
Cost:
-
- - - - - - $20,000 200,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,000
200,000
lb
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$26,359
Cost:
$9,400
$16,445 715,000 $9,914 1,192 - - - - $16,445
715,000
kWh
$9,914
1,192
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$11,228
Cost:
$6,378
$7,005 304,560 $4,223 508 - - - - $7,005
304,560
kWh
$4,223
508
kW-months/year
-
-
MMBtu
-
-
lb
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,562
Cost:
$7,239
$4,986 216,770 $2,576 310 - - - - $4,986
216,770
kWh
$2,576
310
kW-months/year
-
-
MMBtu
-
-
lb
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,399
Cost:
$7,301
- - - - $7,399 771 - - -
-
kWh
-
-
kW-months/year
$7,399
771
MMBtu
-
-
lb
07: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$7,167
Cost:
$14,160
$4,471 194,400 $2,696 324 - - - - $4,471
194,400
kWh
$2,696
324
kW-months/year
-
-
MMBtu
-
-
lb
08: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$25,152
Cost:
$62,500
$11,196 486,765 $13,956 1,677 - - - - $11,196
486,765
kWh
$13,956
1,677
kW-months/year
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$134,867
Cost:
$106,978
$44,103 1,917,495 $33,365 4,011 $7,399 771 $50,000 1,000,000 $44,103
1,917,495
kWh
$33,365
4,011
kW-months/year
$7,399
771
MMBtu
$50,000
1,000,000
lb
TOTAL IMPLEMENTED Savings:
$11,228
Cost:
$6,378
$7,005 304,560 $4,223 508 - - - - $7,005
304,560
kWh
$4,223
508
kW-months/year
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)