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IAC Assessment: GT0833
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IAC Assessment: GT0833
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IAC Center Georgia Institute of Technology
Assessment Year 2006
Principal Product Automotive Exterior Parts
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $100,000,000-$500,000,000
# of Employees 650
Plant Area (Sq.Ft.) 310,000
Annual Production 1,200,000 Pieces
Production Hrs. Annual 7,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,185,270 46,559,211 kWh $0.05
Electricity Demand $261,920 73,097 kW-months/year $3.58
Electricity Fees $173,850 - $ -
Natural Gas $1,903,922 159,982 MMBtu $11.90
TOTAL ENERGY COSTS $4,524,962
RECOMMENDED SAVINGS* $1,100,621 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,604
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes
$ kWh $ MMBtu $ lb $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$870,069
Cost:
$100,000
- - $870,069 73,115 - - - - -
-
kWh
$870,069
73,115
MMBtu
-
-
lb
-
-
$
02: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$137,445
Cost:
-
- - $137,445 11,550 - - - - -
-
kWh
$137,445
11,550
MMBtu
-
-
lb
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,153
Cost:
-
$9,153 167,637 - - - - - - $9,153
167,637
kWh
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$9,806
Cost:
$18,000
$9,806 179,600 - - - - - - $9,806
179,600
kWh
-
-
MMBtu
-
-
lb
-
-
$
05: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$29,400
Cost:
-
- - - - $29,400 120,000 - - -
-
kWh
-
-
MMBtu
$29,400
120,000
lb
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,653
Cost:
$550
$1,653 30,275 - - - - - - $1,653
30,275
kWh
-
-
MMBtu
-
-
lb
-
-
$
07: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$6,204
Cost:
-
- - - - - - $6,204 - -
-
kWh
-
-
MMBtu
-
-
lb
$6,204
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$36,891
Cost:
$62,250
$36,891 675,659 - - - - - - $36,891
675,659
kWh
-
-
MMBtu
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$1,100,621
Cost:
$180,800
$57,503 1,053,171 $1,007,514 84,665 $29,400 120,000 $6,204 - $57,503
1,053,171
kWh
$1,007,514
84,665
MMBtu
$29,400
120,000
lb
$6,204
-
$
TOTAL IMPLEMENTED Savings:
$35,604
Cost:
-
- - - - $29,400 120,000 $6,204 - -
-
kWh
-
-
MMBtu
$29,400
120,000
lb
$6,204
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes