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IAC Assessment: GT0872
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IAC Assessment: GT0872
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IAC Center Georgia Institute of Technology
Assessment Year 2010
Principal Product Prepared Frozen Foods
NAICS 311411 - Frozen Fruit, Juice, and Vegetable Manufacturing
SIC 2038 - Frozen Specialties, Nec
Sales $10,000,000-$50,000,000
# of Employees 290
Plant Area (Sq.Ft.) 20,800
Annual Production 12,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $293,202 6,448,615 kWh $0.05
Electricity Demand $189,307 13,920 kW-months/year $13.60
Natural Gas $115,317 18,157 MMBtu $6.35
TOTAL ENERGY COSTS $597,826
RECOMMENDED SAVINGS* $127,739 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $83,873
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$960
Cost:
$1,300
$960 20,135 - - - - $960
20,135
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$9,230
Cost:
-
$9,230 193,920 - - - - $9,230
193,920
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,954
Cost:
$19,633
$2,628 49,410 $2,326 141 - - $2,628
49,410
kWh
$2,326
141
kW-months/year
-
-
MMBtu
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$487
Cost:
$150,000
$487 10,230 - - - - $487
10,230
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$9,328
Cost:
$20,000
$6,510 121,660 $2,818 170 - - $6,510
121,660
kWh
$2,818
170
kW-months/year
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$26,710
Cost:
$73,600
$26,710 561,139 - - - - $26,710
561,139
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$12,202
Cost:
$20,000
$8,510 159,030 $3,692 223 - - $8,510
159,030
kWh
$3,692
223
kW-months/year
-
-
MMBtu
08: 2.5113 USE DIRECT FLAME IMPINGEMENT OR INFRARED PROCESSING FOR CHAMBER TYPE HEATING Savings:
$63,868
Cost:
$350,000
- - - - $63,868 10,058 -
-
kWh
-
-
kW-months/year
$63,868
10,058
MMBtu
TOTAL RECOMMENDED Savings:
$127,739
Cost:
$634,533
$55,035 1,115,524 $8,836 534 $63,868 10,058 $55,035
1,115,524
kWh
$8,836
534
kW-months/year
$63,868
10,058
MMBtu
TOTAL IMPLEMENTED Savings:
$83,873
Cost:
$521,300
$17,187 345,945 $2,818 170 $63,868 10,058 $17,187
345,945
kWh
$2,818
170
kW-months/year
$63,868
10,058
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas