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IAC Assessment: GT0882
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IAC Assessment: GT0882
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IAC Center Georgia Institute of Technology
Assessment Year 2011
Principal Product Automotive Locking Mechanism
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3429 - Hardware, Nec
Sales $50,000,000-$100,000,000
# of Employees 440
Plant Area (Sq.Ft.) 325,000
Annual Production 11,900,000 Pieces
Production Hrs. Annual 5,880
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $447,590 13,514,048 kWh $0.03
Electricity Demand $627,820 46,402 kW-months/year $13.53
Electricity Fees $36,140 - $ -
Natural Gas $323,987 40,816 MMBtu $7.94
TOTAL ENERGY COSTS $1,435,537
RECOMMENDED SAVINGS* $250,735 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $126,419
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,634
Cost:
-
$18,634 562,970 - - - - - - $(-5,000) - $18,634
562,970
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-5,000)
-
$
02: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$7,201
Cost:
-
$7,201 217,560 - - - - - - - - $7,201
217,560
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$28,143
Cost:
$70,000
$4,601 139,010 $23,542 1,740 - - - - - - $4,601
139,010
kWh
$23,542
1,740
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 3.4155 METER WASTE WATER Savings:
$3,614
Cost:
$6,000
- - - - - - $3,614 790,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,614
790,000
Tgal
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$16,076
Cost:
$55,000
$16,076 485,673 - - - - - - - - $16,076
485,673
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$31,792
Cost:
$136,000
$31,792 960,476 - - - - - - - - $31,792
960,476
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$17,800
Cost:
$38,640
$17,800 537,772 - - - - - - - - $17,800
537,772
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$85,358
Cost:
$222,000
$2,671 80,706 - - $82,687 10,414 - - - - $2,671
80,706
kWh
-
-
kW-months/year
$82,687
10,414
MMBtu
-
-
Tgal
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$47,117
Cost:
$155,150
$28,283 854,462 $18,834 1,392 - - - - - - $28,283
854,462
kWh
$18,834
1,392
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$250,735
Cost:
$682,790
$127,058 3,838,629 $42,376 3,132 $82,687 10,414 $3,614 790,000 $(-5,000) - $127,058
3,838,629
kWh
$42,376
3,132
kW-months/year
$82,687
10,414
MMBtu
$3,614
790,000
Tgal
$(-5,000)
-
$
TOTAL IMPLEMENTED Savings:
$126,419
Cost:
$384,790
$112,585 3,401,353 $18,834 1,392 - - - - $(-5,000) - $112,585
3,401,353
kWh
$18,834
1,392
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-5,000)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost