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IAC Assessment: GT0891
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IAC Assessment: GT0891
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IAC Center Georgia Institute of Technology
Assessment Year 2012
Principal Product FiberCement Boards-Siding
NAICS 327390 - Other Concrete Product Manufacturing
SIC 3272 - Concrete Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 159
Plant Area (Sq.Ft.) 294,500
Annual Production 26,604 Thousand Feet
Production Hrs. Annual 8,760
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,051,708 15,057,818 kWh $0.07
Electricity Demand $63,236 38,209 kW-months/year $1.66
Natural Gas $550,658 100,120 MMBtu $5.50
TOTAL ENERGY COSTS $1,815,198
RECOMMENDED SAVINGS* $114,506 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,839
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$14,552
Cost:
-
$14,552 287,013 - 447 - - - - $14,552
287,013
kWh
-
447
kW-months/year
-
-
MMBtu
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$304
Cost:
-
$304 6,002 - 25 - - - - $304
6,002
kWh
-
25
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$610
Cost:
$225
- - - - $610 111 - - -
-
kWh
-
-
kW-months/year
$610
111
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$625
Cost:
$25,217
$364 6,386 $261 13 - - - - $364
6,386
kWh
$261
13
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$47,301
Cost:
$12,500
$30,785 607,199 $16,516 832 - - - - $30,785
607,199
kWh
$16,516
832
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$34,362
Cost:
$25,440
- - - - $34,362 6,248 - - -
-
kWh
-
-
kW-months/year
$34,362
6,248
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,852
Cost:
$88,000
$2,826 49,572 $2,026 102 - - - - $2,826
49,572
kWh
$2,026
102
kW-months/year
-
-
MMBtu
-
-
$
08: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$3,990
Cost:
$12,300
- - - - $3,990 725 - - -
-
kWh
-
-
kW-months/year
$3,990
725
MMBtu
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,190
Cost:
$12,795
$1,858 32,601 $1,332 67 - - - - $1,858
32,601
kWh
$1,332
67
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,720
Cost:
$20,395
$2,118 37,162 $1,518 76 - - $1,084 - $2,118
37,162
kWh
$1,518
76
kW-months/year
-
-
MMBtu
$1,084
-
$
TOTAL RECOMMENDED Savings:
$114,506
Cost:
$196,872
$52,807 1,025,935 $21,653 1,562 $38,962 7,084 $1,084 - $52,807
1,025,935
kWh
$21,653
1,562
kW-months/year
$38,962
7,084
MMBtu
$1,084
-
$
TOTAL IMPLEMENTED Savings:
$39,839
Cost:
$138,657
$3,190 55,958 $2,287 115 $34,362 6,248 - - $3,190
55,958
kWh
$2,287
115
kW-months/year
$34,362
6,248
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes