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IAC Assessment: HO0146
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IAC Assessment: HO0146
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IAC Center Hofstra Univ.
Assessment Year 1997
Principal Product Powder coating
NAICS n/a
SIC 3479 - Metal Coating And Allied Services
Sales $1,000,000-$5,000,000
# of Employees 15
Plant Area (Sq.Ft.) 15,000
Annual Production 50,000 Pounds
Production Hrs. Annual 4,160
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $17,471 178,781 kWh $0.10
Electricity Demand $8,887 800 kW-months/year $11.11
Electricity Fees $1,862 - $ -
Natural Gas $63,328 7,790 MMBtu $8.13
TOTAL ENERGY COSTS $96,348
RECOMMENDED SAVINGS* $192,841 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $175,203
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$238
Cost:
$234
$238 2,345 - - - - - - - - - - $238
2,345
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$616
Cost:
$500
$318 2,638 $298 27 - - - - - - - - $318
2,638
kWh
$298
27
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,400
Cost:
$6,500
- - - - - - $2,400 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,400
-
lb
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$16,827
Cost:
$7,700
- - - - $16,827 2,070 - - - - - - -
-
kWh
-
-
kW-months/year
$16,827
2,070
MMBtu
-
-
lb
-
-
$
-
-
$
05: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$15,000
Cost:
$200
- - - - - - - - $15,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$15,000
-
$
-
-
$
06: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$104,000
Cost:
-
- - - - - - - - $104,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$104,000
-
$
-
-
$
07: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$53,760
Cost:
-
- - - - - - - - $48,000 - $5,760 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$48,000
-
$
$5,760
-
$
TOTAL RECOMMENDED Savings:
$192,841
Cost:
$15,134
$556 4,983 $298 27 $16,827 2,070 $2,400 - $167,000 - $5,760 - $556
4,983
kWh
$298
27
kW-months/year
$16,827
2,070
MMBtu
$2,400
-
lb
$167,000
-
$
$5,760
-
$
TOTAL IMPLEMENTED Savings:
$175,203
Cost:
$8,200
$318 2,638 $298 27 $16,827 2,070 - - $152,000 - $5,760 - $318
2,638
kWh
$298
27
kW-months/year
$16,827
2,070
MMBtu
-
-
lb
$152,000
-
$
$5,760
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material