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IAC Assessment: HO0148
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IAC Assessment: HO0148
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IAC Center Hofstra Univ.
Assessment Year 1997
Principal Product Electroplating
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $1,000,000-$5,000,000
# of Employees 15
Plant Area (Sq.Ft.) 11,000
Annual Production 4,500 Pounds
Production Hrs. Annual 2,080
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $8,124 134,525 kWh $0.06
Electricity Demand $22,306 1,001 kW-months/year $22.28
Electricity Fees $2,879 - $ -
Natural Gas $26,544 3,097 MMBtu $8.57
TOTAL ENERGY COSTS $79,853
RECOMMENDED SAVINGS* $39,169 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,189
#|Description Savings
Cost
Status Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes
$ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,488
Cost:
$2,196
- - - - $1,488 164 - - - - -
-
kW-months/year
-
-
$
$1,488
164
MMBtu
-
-
Tgal
-
-
$
02: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$6,600
Cost:
$250
- - - - - - $6,600 - - - -
-
kW-months/year
-
-
$
-
-
MMBtu
$6,600
-
Tgal
-
-
$
03: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$9,425
Cost:
$5,000
- - - - - - - - $9,425 - -
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$9,425
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$572
Cost:
$370
- - - - $572 65 - - - - -
-
kW-months/year
-
-
$
$572
65
MMBtu
-
-
Tgal
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,408
Cost:
$2,000
$2,408 108 - - - - - - - - $2,408
108
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
06: 3.4112 RECOVERY METALS FROM RINSE WATER(EVAP., ION EXCHANGE, RO, ELECTROLYSIS, ELECTRODIALYSIS) AND REUSE RINSE WATER Savings:
$10,000
Cost:
$10,000
- - - - - - $10,000 3,000,000 - - -
-
kW-months/year
-
-
$
-
-
MMBtu
$10,000
3,000,000
Tgal
-
-
$
07: 4.8120 APPLY FOR INVESTMENT INCENTIVES Savings:
$8,676
Cost:
$100
- - $8,676 - - - - - - - -
-
kW-months/year
$8,676
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$39,169
Cost:
$19,916
$2,408 108 $8,676 - $2,060 229 $16,600 3,000,000 $9,425 - $2,408
108
kW-months/year
$8,676
-
$
$2,060
229
MMBtu
$16,600
3,000,000
Tgal
$9,425
-
$
TOTAL IMPLEMENTED Savings:
$36,189
Cost:
$17,546
- - $8,676 - $1,488 164 $16,600 3,000,000 $9,425 - -
-
kW-months/year
$8,676
-
$
$1,488
164
MMBtu
$16,600
3,000,000
Tgal
$9,425
-
$
Savings
Cost
$ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes