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IAC Assessment: HO0157
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IAC Assessment: HO0157
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IAC Center Hofstra Univ.
Assessment Year 1997
Principal Product Pharmaceutical products
NAICS n/a
SIC 2833 - Medicinals And Botanicals
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 246,000
Annual Production 9,624,000 Pieces
Production Hrs. Annual 6,240
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $256,057 3,095,545 kWh $0.08
Electricity Demand $63,620 7,575 kW-months/year $8.40
Electricity Fees $(-36,608) - $ -
Natural Gas $64,617 14,929 MMBtu $4.33
TOTAL ENERGY COSTS $397,750
RECOMMENDED SAVINGS* $117,011 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $77,989
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$34,962
Cost:
$81,329
$28,511 343,200 $6,451 768 - - - - - - - - $28,511
343,200
kWh
$6,451
768
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,732
Cost:
$300
$2,287 27,550 $445 53 - - - - - - - - $2,287
27,550
kWh
$445
53
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$1,213
Cost:
$350
$1,213 14,654 - - - - - - - - - - $1,213
14,654
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$12,745
Cost:
$1,800
$12,745 153,576 - - - - - - - - - - $12,745
153,576
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,419
Cost:
$1,000
$3,699 44,549 $720 86 - - - - - - - - $3,699
44,549
kWh
$720
86
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$10,486
Cost:
$11,610
- - - - $10,486 2,422 - - - - - - -
-
kWh
-
-
kW-months/year
$10,486
2,422
MMBtu
-
-
gal
-
-
$
-
-
$
07: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$5,850
Cost:
$20,000
- - - - - - - - $5,850 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$5,850
-
$
-
-
$
08: 4.4320 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$8,640
Cost:
$500
- - - - - - - - $8,640 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$8,640
-
$
-
-
$
09: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$4,716
Cost:
$10,000
- - - - - - - - - - $4,716 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$4,716
-
$
10: 3.3127 USE ADSORPTION, ION EXCHANGE TO REMOVE CONTAMINANTS Savings:
$31,248
Cost:
$20,000
- - - - - - $31,248 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$31,248
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$117,011
Cost:
$146,889
$48,455 583,529 $7,616 907 $10,486 2,422 $31,248 - $14,490 - $4,716 - $48,455
583,529
kWh
$7,616
907
kW-months/year
$10,486
2,422
MMBtu
$31,248
-
gal
$14,490
-
$
$4,716
-
$
TOTAL IMPLEMENTED Savings:
$77,989
Cost:
$131,679
$29,724 357,854 $6,451 768 - - $31,248 - $5,850 - $4,716 - $29,724
357,854
kWh
$6,451
768
kW-months/year
-
-
MMBtu
$31,248
-
gal
$5,850
-
$
$4,716
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material