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IAC Assessment: HO0161
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IAC Assessment: HO0161
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IAC Center Hofstra Univ.
Assessment Year 1997
Principal Product Threads
NAICS n/a
SIC 2282 - Throwing And Winding Mills
Sales $1,000,000-$5,000,000
# of Employees 67
Plant Area (Sq.Ft.) 100,000
Annual Production 250,000 Units
Production Hrs. Annual 6,600
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $136,838 3,048,652 kWh $0.04
Electricity Demand $23,275 6,552 kW-months/year $3.55
Electricity Fees $31,139 - $ -
Natural Gas $26,072 6,192 MMBtu $4.21
TOTAL ENERGY COSTS $217,324
RECOMMENDED SAVINGS* $28,200 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,065
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,362
Cost:
$11,311
$4,680 104,338 $682 192 - - - - - - - - $4,680
104,338
kWh
$682
192
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,635
Cost:
$1,878
- - - - $3,635 863 - - - - - - -
-
kWh
-
-
kW-months/year
$3,635
863
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$723
Cost:
$385
- - - - $723 172 - - - - - - -
-
kWh
-
-
kW-months/year
$723
172
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$4,370
Cost:
$5,000
- - - - $4,370 1,038 - - - - - - -
-
kWh
-
-
kW-months/year
$4,370
1,038
MMBtu
-
-
$
-
-
$
-
-
$
05: 4.4320 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$480
Cost:
$100
- - - - - - $480 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$480
-
$
-
-
$
-
-
$
06: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$1,130
Cost:
$100
- - - - - - - - $1,130 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,130
-
$
-
-
$
07: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$12,500
Cost:
$2,000
- - - - - - - - - - $12,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$12,500
-
$
TOTAL RECOMMENDED Savings:
$28,200
Cost:
$20,774
$4,680 104,338 $682 192 $8,728 2,073 $480 - $1,130 - $12,500 - $4,680
104,338
kWh
$682
192
kW-months/year
$8,728
2,073
MMBtu
$480
-
$
$1,130
-
$
$12,500
-
$
TOTAL IMPLEMENTED Savings:
$19,065
Cost:
$13,796
$4,680 104,338 $682 192 $723 172 $480 - - - $12,500 - $4,680
104,338
kWh
$682
192
kW-months/year
$723
172
MMBtu
$480
-
$
-
-
$
$12,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material