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IAC Assessment: HO0193
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IAC Assessment: HO0193
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IAC Center Hofstra Univ.
Assessment Year 1999
Principal Product Composite Plastics
NAICS n/a
SIC 3083 - Laminated Plastics Plate & Sheet
Sales $5,000,000-$10,000,000
# of Employees 60
Plant Area (Sq.Ft.) 64,000
Annual Production 45 Tons
Production Hrs. Annual 6,000
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $87,863 1,047,773 kWh $0.08
Electricity Demand $37,730 3,439 kW-months/year $10.97
Electricity Fees $10,649 - $ -
Natural Gas $50,157 9,905 MMBtu $5.06
TOTAL ENERGY COSTS $205,119
RECOMMENDED SAVINGS* $19,159 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,287
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,758
Cost:
$16,993
$3,692 43,962 $2,066 184 - - - - - - $3,692
43,962
kWh
$2,066
184
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$785
Cost:
$1,000
$506 6,155 $279 25 - - - - - - $506
6,155
kWh
$279
25
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,524
Cost:
$360
$1,524 16,706 - - - - - - - - $1,524
16,706
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.7496 INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE Savings:
$395
Cost:
$400
- - - - $395 163 - - - - -
-
kWh
-
-
kW-months/year
$395
163
MMBtu
-
-
lb
-
-
$
05: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$825
Cost:
$2,000
- - - - $825 340 - - - - -
-
kWh
-
-
kW-months/year
$825
340
MMBtu
-
-
lb
-
-
$
06: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,000
Cost:
$300
- - - - - - - - $1,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$1,000
-
$
07: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$1,872
Cost:
$3,500
- - - - - - $1,872 262,080 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,872
262,080
lb
-
-
$
08: 4.1230 REDUCE DEFECTS BY REDUCING PRODUCT TIPPING Savings:
$2,000
Cost:
$10,000
- - - - - - - - $2,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$2,000
-
$
09: 4.1230 REDUCE DEFECTS BY REDUCING PRODUCT TIPPING Savings:
$5,000
Cost:
$3,000
- - - - - - - - $5,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$5,000
-
$
TOTAL RECOMMENDED Savings:
$19,159
Cost:
$37,553
$5,722 66,823 $2,345 209 $1,220 503 $1,872 262,080 $8,000 - $5,722
66,823
kWh
$2,345
209
kW-months/year
$1,220
503
MMBtu
$1,872
262,080
lb
$8,000
-
$
TOTAL IMPLEMENTED Savings:
$10,287
Cost:
$21,053
$5,722 66,823 $2,345 209 $1,220 503 - - $1,000 - $5,722
66,823
kWh
$2,345
209
kW-months/year
$1,220
503
MMBtu
-
-
lb
$1,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) One-time Revenue or Avoided Cost