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IAC Assessment: HO0228
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IAC Assessment: HO0228
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IAC Center Hofstra Univ.
Assessment Year 2000
Principal Product Wood Dash Kits
NAICS n/a
SIC 3083 - Laminated Plastics Plate & Sheet
Sales $100,000,000-$500,000,000
# of Employees 140
Plant Area (Sq.Ft.) 85,000
Annual Production 140,400 Pieces
Production Hrs. Annual 4,056
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $32,367 525,791 kWh $0.06
Electricity Demand $34,136 1,742 kW-months/year $19.60
Electricity Fees $4,612 - $ -
Natural Gas $17,390 4,369 MMBtu $3.98
TOTAL ENERGY COSTS $88,505
RECOMMENDED SAVINGS* $169,290 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $148,999
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,864
Cost:
$8,232
$2,513 40,739 $2,351 121 - - - - $2,513
40,739
kWh
$2,351
121
kW-months/year
-
-
MMBtu
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,158
Cost:
-
$653 10,551 $505 26 - - - - $653
10,551
kWh
$505
26
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$455
Cost:
$1,000
$286 4,689 $169 9 - - - - $286
4,689
kWh
$169
9
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$538
Cost:
$15
$278 4,396 $260 13 - - - - $278
4,396
kWh
$260
13
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,054
Cost:
$200
$1,054 16,999 - - - - - - $1,054
16,999
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,810
Cost:
$778
- - - - $1,810 455 - - -
-
kWh
-
-
kW-months/year
$1,810
455
MMBtu
-
-
$
07: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$9,360
Cost:
$5,000
- - - - - - $9,360 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$9,360
-
$
08: 4.515 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$9,360
Cost:
$25,000
- - - - - - $9,360 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$9,360
-
$
09: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$2,880
Cost:
$2,340
- - - - - - $2,880 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,880
-
$
10: 4.213 PURCHASE MATERIAL FROM SUPPLIER IN CUSTOMIZED PACKAGING Savings:
$10,395
Cost:
$3,000
- - - - - - $10,395 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,395
-
$
11: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$68,250
Cost:
$300,000
- - - - - - $68,250 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$68,250
-
$
12: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$1,440
Cost:
$1,500
- - - - - - $1,440 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,440
-
$
13: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$6,240
Cost:
$2,500
- - - - - - $6,240 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,240
-
$
14: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$39,000
Cost:
$6,000
- - - - - - $39,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$39,000
-
$
15: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,456
Cost:
$6,500
- - - - - - $3,456 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,456
-
$
16: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$780
Cost:
$750
- - - - - - $780 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$780
-
$
17: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$8,250
Cost:
-
- - - - - - $8,250 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,250
-
$
TOTAL RECOMMENDED Savings:
$169,290
Cost:
$362,815
$4,784 77,374 $3,285 169 $1,810 455 $159,411 - $4,784
77,374
kWh
$3,285
169
kW-months/year
$1,810
455
MMBtu
$159,411
-
$
TOTAL IMPLEMENTED Savings:
$148,999
Cost:
$327,065
$4,498 72,685 $3,116 160 $1,810 455 $139,575 - $4,498
72,685
kWh
$3,116
160
kW-months/year
$1,810
455
MMBtu
$139,575
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost