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IAC Assessment: HO0232
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IAC Assessment: HO0232
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IAC Center Hofstra Univ.
Assessment Year 2000
Principal Product Machine Services & Castings
NAICS n/a
SIC 3399 - Primary Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 70,000
Annual Production 370 Tons
Production Hrs. Annual 6,120
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $130,671 3,342,321 kWh $0.04
Electricity Demand $96,687 11,501 kW-months/year $8.41
Electricity Fees $3,341 - $ -
Natural Gas $47,996 6,786 MMBtu $7.07
LPG $37,253 6,695 MMBtu $5.56
Fuel Oil #2 $26,092 3,705 MMBtu $7.04
TOTAL ENERGY COSTS $342,040
RECOMMENDED SAVINGS* $620,679 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,133
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Solid Waste (non-haz) One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ gal $ lb $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,133
Cost:
$35,343
$8,837 201,934 $4,296 496 - - - - - - - - $8,837
201,934
kWh
$4,296
496
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$6,004
Cost:
-
$6,004 130,129 - - - - - - - - - - $6,004
130,129
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$11,219
Cost:
$2,000
$11,219 255,862 - - - - - - - - - - $11,219
255,862
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$252
Cost:
$600
$252 5,569 - - - - - - - - - - $252
5,569
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
05: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$2,211
Cost:
$150
$2,211 77,960 - - - - - - - - - - $2,211
77,960
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,237
Cost:
$1,200
$832 17,585 $405 47 - - - - - - - - $832
17,585
kWh
$405
47
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
07: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$18,455
Cost:
$60,000
- - - - $18,455 - - - - - - - -
-
kWh
-
-
kW-months/year
$18,455
-
$
-
-
gal
-
-
lb
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,647
Cost:
$4,134
- - - - $2,647 - - - - - - - -
-
kWh
-
-
kW-months/year
$2,647
-
$
-
-
gal
-
-
lb
-
-
$
09: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$18,360
Cost:
$8,000
- - - - - - - - - - $18,360 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
$18,360
-
$
10: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$61,200
Cost:
$640
- - - - - - - - - - $61,200 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
$61,200
-
$
11: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$11,520
Cost:
$724
- - - - - - - - - - $11,520 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
$11,520
-
$
12: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$2,400
Cost:
$1,035
- - - - - - - - - - $2,400 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
$2,400
-
$
13: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$840
Cost:
$25
- - - - - - - - - - $840 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
$840
-
$
14: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$341,986
Cost:
$1,000
- - - - - - - - - - $341,986 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
$341,986
-
$
15: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$7,800
Cost:
$5,000
- - - - - - - - - - $7,800 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
$7,800
-
$
16: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$16,380
Cost:
-
- - - - - - - - - - $16,380 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
$16,380
-
$
17: 3.7223 INSTALL SHROUDING ON MACHINES TO PREVENT SPLASHING Savings:
$2,295
Cost:
$2,000
- - - - - - - - - - $2,295 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
$2,295
-
$
18: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,500
Cost:
$368
- - - - - - - - - - $1,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
$1,500
-
$
19: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$5,360
Cost:
$6,240
- - - - - - - - - - $5,360 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
$5,360
-
$
20: 3.7311 MAINTAIN MACHINES TO REDUCE LEAKS Savings:
$2,280
Cost:
$240
- - - - - - $2,280 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,280
-
gal
-
-
lb
-
-
$
21: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$93,600
Cost:
$500
- - - - - - - - $93,600 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$93,600
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$620,679
Cost:
$129,199
$29,355 689,039 $4,701 543 $21,102 - $2,280 - $93,600 - $469,641 - $29,355
689,039
kWh
$4,701
543
kW-months/year
$21,102
-
$
$2,280
-
gal
$93,600
-
lb
$469,641
-
$
TOTAL IMPLEMENTED Savings:
$13,133
Cost:
$35,343
$8,837 201,934 $4,296 496 - - - - - - - - $8,837
201,934
kWh
$4,296
496
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ gal $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Solid Waste (non-haz) One-time Revenue or Avoided Cost