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IAC Assessment: IA0017
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IAC Assessment: IA0017
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IAC Center Iowa State University
Assessment Year 1992
Principal Product PRESSURIZED TANKS
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $5,000,000-$10,000,000
# of Employees 68
Plant Area (Sq.Ft.) 0
Annual Production 17,570 Pieces
Production Hrs. Annual 4,420
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $107,217 1,784,877 kWh $0.06
Natural Gas $35,331 7,509 MMBtu $4.71
TOTAL ENERGY COSTS $142,548
RECOMMENDED SAVINGS* $37,000 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,295
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,858
Cost:
$700
- - $9,858 2,093 - - -
-
kWh
$9,858
2,093
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,694
Cost:
$2,000
$9,694 155,334 - - - - $9,694
155,334
kWh
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,603
Cost:
$500
$3,603 57,737 - - - - $3,603
57,737
kWh
-
-
MMBtu
-
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,470
Cost:
-
$2,470 39,566 - - - - $2,470
39,566
kWh
-
-
MMBtu
-
-
$
05: 2.6232 INSTALL SET-BACK TIMERS Savings:
$402
Cost:
$400
$402 6,448 - - - - $402
6,448
kWh
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$184
Cost:
$29
$213 3,517 - - $(-29) - $213
3,517
kWh
-
-
MMBtu
$(-29)
-
$
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$6,834
Cost:
$22,000
$(-1,701) (-27,257) $8,535 1,812 - - $(-1,701)
(-27,257)
kWh
$8,535
1,812
MMBtu
-
-
$
08: 2.7314 REDUCE VENTILATION AIR Savings:
$3,955
Cost:
$3,150
- - $3,955 840 - - -
-
kWh
$3,955
840
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$37,000
Cost:
$28,779
$14,681 235,345 $22,348 4,745 $(-29) - $14,681
235,345
kWh
$22,348
4,745
MMBtu
$(-29)
-
$
TOTAL IMPLEMENTED Savings:
$20,295
Cost:
$23,200
$1,902 30,480 $18,393 3,905 - - $1,902
30,480
kWh
$18,393
3,905
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes