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IAC Assessment: IA0029
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IAC Assessment: IA0029
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IAC Center Iowa State University
Assessment Year 1992
Principal Product CORRUGATED PAPER
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 0
Annual Production 800,000 Thousand Feet
Production Hrs. Annual 7,488
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $284,468 5,401,231 kWh $0.05
Natural Gas $256,903 76,083 MMBtu $3.38
TOTAL ENERGY COSTS $541,371
RECOMMENDED SAVINGS* $128,595 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $90,911
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$83,615
Cost:
$95,000
- - $83,615 24,605 - - -
-
kWh
$83,615
24,605
MMBtu
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,000
Cost:
$482
- - $12,000 3,551 - - -
-
kWh
$12,000
3,551
MMBtu
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,915
Cost:
$1,500
- - $9,915 2,933 - - -
-
kWh
$9,915
2,933
MMBtu
-
-
$
04: 2.1222 INSTALL TURBULATORS Savings:
$2,572
Cost:
$4,270
- - $2,572 761 - - -
-
kWh
$2,572
761
MMBtu
-
-
$
05: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$2,572
Cost:
$300
- - $2,572 761 - - -
-
kWh
$2,572
761
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,079
Cost:
$100
$2,079 39,566 - - - - $2,079
39,566
kWh
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,217
Cost:
$331
$5,492 104,338 - - $(-275) - $5,492
104,338
kWh
-
-
MMBtu
$(-275)
-
$
08: 2.6232 INSTALL SET-BACK TIMERS Savings:
$5,917
Cost:
$10,125
$5,917 112,544 - - - - $5,917
112,544
kWh
-
-
MMBtu
-
-
$
09: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,762
Cost:
$3,699
$3,762 71,512 - - - - $3,762
71,512
kWh
-
-
MMBtu
-
-
$
10: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$946
Cost:
$1,800
$946 17,878 - - - - $946
17,878
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$128,595
Cost:
$117,607
$18,196 345,838 $110,674 32,611 $(-275) - $18,196
345,838
kWh
$110,674
32,611
MMBtu
$(-275)
-
$
TOTAL IMPLEMENTED Savings:
$90,911
Cost:
$95,431
$7,571 143,904 $83,615 24,605 $(-275) - $7,571
143,904
kWh
$83,615
24,605
MMBtu
$(-275)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes