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IAC Assessment: IA0031
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IAC Assessment: IA0031
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IAC Center Iowa State University
Assessment Year 1992
Principal Product CORRUGATED PAPER CONTS.
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 0
Annual Production 700,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $289,023 5,217,468 kWh $0.06
Natural Gas $187,644 56,022 MMBtu $3.35
TOTAL ENERGY COSTS $476,667
RECOMMENDED SAVINGS* $57,857 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,770
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$22,249
Cost:
$1,500
- - $22,249 6,642 - - -
-
kWh
$22,249
6,642
MMBtu
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,758
Cost:
$1,247
- - $8,758 2,614 - - -
-
kWh
$8,758
2,614
MMBtu
-
-
$
03: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$1,054
Cost:
$250
- - $1,054 315 - - -
-
kWh
$1,054
315
MMBtu
-
-
$
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$8,958
Cost:
$19,000
$8,958 162,075 - - - - $8,958
162,075
kWh
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,307
Cost:
$322
$6,972 126,026 - - $(-665) - $6,972
126,026
kWh
-
-
MMBtu
$(-665)
-
$
06: 2.6232 INSTALL SET-BACK TIMERS Savings:
$5,731
Cost:
$3,033
$5,731 103,751 - - - - $5,731
103,751
kWh
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$150
Cost:
$200
$150 2,638 - - - - $150
2,638
kWh
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,333
Cost:
$100
$4,333 78,253 - - - - $4,333
78,253
kWh
-
-
MMBtu
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$317
Cost:
$136
$280 4,982 $37 11 - - $280
4,982
kWh
$37
11
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$57,857
Cost:
$25,788
$26,424 477,725 $32,098 9,582 $(-665) - $26,424
477,725
kWh
$32,098
9,582
MMBtu
$(-665)
-
$
TOTAL IMPLEMENTED Savings:
$38,770
Cost:
$5,155
$17,186 310,668 $22,249 6,642 $(-665) - $17,186
310,668
kWh
$22,249
6,642
MMBtu
$(-665)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes