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IAC Assessment: IA0042
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IAC Assessment: IA0042
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IAC Center Iowa State University
Assessment Year 1992
Principal Product GYPSUM PRODUCTS
NAICS n/a
SIC 3275 - Gypsum Products
Sales $1,000,000-$5,000,000
# of Employees 43
Plant Area (Sq.Ft.) 0
Annual Production 550,000 Tons
Production Hrs. Annual 8,736
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $237,185 5,390,973 kWh $0.04
Natural Gas $817,161 351,908 MMBtu $2.32
TOTAL ENERGY COSTS $1,054,346
RECOMMENDED SAVINGS* $45,914 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,707
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$25,018
Cost:
$6,000
- - $25,018 10,784 - - -
-
kWh
$25,018
10,784
MMBtu
-
-
$
02: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$11,110
Cost:
$3,925
- - $11,110 4,789 - - -
-
kWh
$11,110
4,789
MMBtu
-
-
$
03: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$939
Cost:
$250
- - $939 405 - - -
-
kWh
$939
405
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,478
Cost:
$9,905
$3,478 79,132 - - - - $3,478
79,132
kWh
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,328
Cost:
$150
$1,328 30,188 - - - - $1,328
30,188
kWh
-
-
MMBtu
-
-
$
06: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,181
Cost:
$2,376
$3,181 72,392 - - - - $3,181
72,392
kWh
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$619
Cost:
$1,575
$619 14,068 - - - - $619
14,068
kWh
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$241
Cost:
$185
$426 9,672 - - $(-185) - $426
9,672
kWh
-
-
MMBtu
$(-185)
-
$
TOTAL RECOMMENDED Savings:
$45,914
Cost:
$24,366
$9,032 205,452 $37,067 15,978 $(-185) - $9,032
205,452
kWh
$37,067
15,978
MMBtu
$(-185)
-
$
TOTAL IMPLEMENTED Savings:
$30,707
Cost:
$8,961
$4,935 112,252 $25,957 11,189 $(-185) - $4,935
112,252
kWh
$25,957
11,189
MMBtu
$(-185)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes